In a monumental step toward advancing global recycling technology, Fornnax Technology has unveiled one of the world’s largest New Product Development (NPD) centre and demonstration plants, covering more than 12 acres of land
This groundbreaking facility represents a major milestone in Fornnax’s long-term vision to become a global leader in recycling solutions by 2030.
This state-of-the-art facility will serve as a hub for new product development, specifically designed to cater to evolving application demands. Fornnax also plans to use the centre to upgrade its existing range of shredders and granulators by increasing their capacity, improving energy efficiency, and reducing downtime. These enhancements will not only boost equipment availability, ensuring operational readiness for up to 20 hours per day, but also validate newly developed equipment for as long as 3,000–15,000 hours based on the product and under real-world conditions.
Commenting on this significant achievement, Jignesh Kundariya, Director and CEO of Fornnax Technology, shared his insights on the importance of in-house development capabilities; “Innovation in product development is the key to success of becoming a global leader. With this new facility, we now have the speed, flexibility, and controlled environment to design, test, and validate new technologies in just 6 to 8 months something that would take significantly 4-5 years at a customer site. We aim to validate each machine as per global standards, rigorously testing every critical part and assembly under Engineering Build (EB) and Manufacturing Build (MB) protocols. We’ve also developed an endurance test setup, giving us a clear edge in staying ahead of industry demands and delivering solutions that are future-ready.”
The new plant is powered by a robust New Product Development framework based on a Gate Review Process that ensures precision, cross-functional input, and performance at every stage, here’s the brief overview:
Gate 0: Market Research & Ideation
The initial process is led by Sales & Marketing Team to capture the voice of the customer, analyse the product demand and prepares a tentative concept and budget for management evaluation and strategic alignment in the next development phase.
Gate 1: Strategic Review
The Leadership Team manages this stage, evaluating market growth, potential, and conducting a competitive cost analysis. This review ensures strategic alignment, laying the groundwork for the project’s economic viability and market position before proceeding.
Gate 2: Design Conceptualization
The Design Team takes ownership of this gate, developing detailed CAD designs, the Bill of Materials (BoM), and integrating features. Sequential reviews are then conducted by the Manufacturing Team for manufacturability, the Service Team for ease of maintenance, and the Safety Committee for comprehensive safety validation.
Gate 3: Final Design Approval
This stage incorporates all feedback and addresses open points from prior reviews, ensuring a refined design. The primary objective is to guarantee the machine is easy to manufacture, simple to operate, and straightforward to service, securing comprehensive approval before the physical build begins.
Gate 4: Engineered Build (EB) – Validation Phase
A functional prototype is constructed during this phase, undergoing 6–8 months of rigorous validation and endurance testing. This critical period ensures the design performs as intended and is durable under demanding, real-world conditions, confirming its readiness for further development.
Gate 5: Manufacturing Build (MB) – Production Readiness
In this final stage, the design is meticulously optimized for efficient mass manufacturing. Once completed, the equipment is officially declared ready for large-scale production and commercial scaling, marking the transition from development to market readiness.
Tailored Testing and Customer Demonstration
One of the key features of this new centre is its open-door policy for customers looking to validate their materials and applications. Clients who are uncertain about which equipment suits their specific shredding or recycling needs can now bring their material to the NPD centre. Here, they can observe performance across multiple machines and operating conditions.
This approach provides a risk-free, real-world testing environment that empowers customers to make informed investment decisions regardless of the application type or material. Also, upgrade their existing technology to the latest advancements to stay ahead of the curve.
Comprehensive Support for Sales and After-Sales Services
The new facility also houses an OEM training centre, which will be instrumental in developing a skilled operators and maintenance engineers for existing and future customers. Regular sessions will be conducted for the Fornnax sales and after-sales team, as well as sales partners across regions, to ensure everyone is up to date with the latest advancements and operational procedures.
This comprehensive training approach not only enhances the customer experience but also ensures that the equipment performs at optimal efficiency throughout its lifecycle.
Pioneering Future Recycling Solutions
Beyond just validating known materials, the centre will support in-depth research for emerging recycling applications such as E-waste, Cables, Fridges, Aluminium, or Auto Shredder Residue (ASR), Lithium-Ion Batteries and other miscellaneous applications.
In cases some where customers bring new or unfamiliar materials, Fornnax’s highly qualified engineering and R&D teams will conduct feasibility studies, performance tests, and design tailored solutions accordingly.
This agility in responding to client needs will further reinforce Fornnax’s position as a solutions-driven technology provider, capable of tackling even the most complex recycling challenges.
Shedding more light on this, Kundaria says; “Our goal is to empower customers with clarity and confidence before they invest. This facility allows them to test their own materials under real-world conditions, compare machines, and see results firsthand. It’s not just about selling equipment; it’s about building trust through transparency and delivering solutions that truly work for their unique needs.”
With over a decade of expertise and dominance in India’s tyre recycling market, coupled with a significant global footprint spanning Australia, Europe, the GCC, Asia, and beyond, Fornnax’s international-grade equipment has redefined the industry legacy.
By becoming a champion in manufacturing high-capacity recycling equipment, such as Primary and Secondary Shredders, Granulators, and Separation Systems, Fornnax has established itself as a leader in the field.
Building on this success, Fornnax is poised for further growth, with a strong focus on Tyre, Municipal Solid Waste, E-waste, Cable, and Aluminium recycling. The company plans to scale its offerings, capture a larger share of the global market, and enhance its revenue streams through these high-demand verticals.
The advanced NPD centre and demo plant will not only increase Fornnax’s revenue from its recycling operations but also is a testament to Fornnax’s commitment to progress, sustainability, and customer-centric innovation.
By integrating R&D, training, testing, and customer engagement under one roof, Fornnax is laying the groundwork for the next generation of recycling technologies.
Fornnax extends an invitation to industry partners, customers, and stakeholders to visit the demo plant and experience firsthand the scale and potential of a facility that will undoubtedly set a global benchmark in recycling innovation.
