The Leading Journal for the Tyre Recycling Sector

The Leading Journal for the Tyre Recycling Sector

Home Blog Page 16

Enefit Power to Review Value of Pyrolysis

Estonian energy firm Enefit, is reported to be having second thoughts about the use of tyres for fuel

Enefit was using a pyrolysis process to extract oil from ELT, which they then blended with shale oil. However, a new management team at Enefit is having doubts about the efficacy of the process.

This, in turn is causing tyre chip supplier Ragn-Sells to have its own concerns. Ragn-Sells built a plant in Estonia solely for the purpose of supplying tyre chip to the Enefit project.  . The company invested more than €3.5 million, signed a supply contract with Enefit, and may now have to unexpectedly seek alternative markets for shredded tyres.

“We are in a difficult position because we still have a valid contract with Enefit Power, meaning we have to continue producing tire chips. If we do not, Enefit could claim that we are the ones failing to fulfill the contract. But I can confirm that, undoubtedly, in the search for alternatives, Ragn-Sells will likely suffer losses for years with this production line. We built this line primarily for cooperation with Enefit Power, and our entire business plan was based on the premise that Estonia’s tyres would be turned into oil in Estonia. Enefit Power has not taken any responsibility for the situation,” said Kai Realo, CEO of Ragn-Sells Estonia.

Last summer, Enefit Power announced that tyre chips were already being processed and that all old tyres generated in Estonia could be utilized in the oil plant.

However, last Autumn, the company underwent a management change, and the new chairman of the board, Lauri Karp, took a different view.

Enefit Power’s chairman, Lauri Karp, stressed the company has not completely ruled out the use of old tyres, it is just waiting for test results.

Enefit Power’s chairman, Lauri Karp

“If we start in the summer, once all the permits have been obtained, it will still take some time. I cannot promise you whether it will be six months, a year, or a year and a half. We will see. We have competent chemists who will determine when we have an answer,” Karp said.

“The new board is taking a conservative approach, and we certainly have our own ideas about what we will do with alternative raw materials, including wood, biomass, plastic, and tyres. So, for now, we are still in more of an experimental phase,” Karp said.

Karp stressed the company has not completely ruled out the use of old tyres, it is just waiting for test results. “We will see what the real issue is, whether it is an economic issue, a technological issue, or a quality issue. And of course, we are also considering air emissions. These are all new factors that the previous board members likely did not examine in detail.”

Karp concluded by saying that the amount of shredded tyres added to oil shale makes up only a small per cent of the total fuel volume. It remains unclear whether such a small proportion is worth the effort.

GRP Expanding Capacity

The tyre recycling market in India is poised for substantial growth, driven by government initiatives, rising environmental awareness, new applications for recycled materials, and an increasing focus from brand owners on higher substitution rates

GRP Limited has embarked on an expansion drive. “We have expanded capacity to produce crumb rubber, Tyre Pyrolysis Oil and rCB from continuous pyrolysis of ELT. We have added 3600 MT in reclaim capacity and a Phase 1 pyrolysis facility will increase our tyre recycling capacity by 1.5-1.8 times,” confided Harsh Gandhi, Managing Director, GRP Limited

GRP’s Harsh Ghandi

Commenting on the factors driving the expansion in TPO and rCB side, Gandhi explained, “Beyond tyre companies, there is growing interest in TPO and rCB from ELT recycling, with virgin carbon black producers increasingly incorporating pyrolysis-derived materials.”

He emphasised that new EPR regime was pushing the sector to grow; “Government initiatives, including a stronger focus on responsible waste management and EPR mechanisms, are encouraging recyclers to invest in capacity expansion.”

Meanwhile, GRP has launched high performance reclaim rubber which helps in reducing carbon footprint, while crumb rubber, tyre pyrolysis oil and recovered carbon black are in the pipeline.

“We have registered 11% increase in overall volumes, with an uptick of about 13% in domestic volumes against a 9% growth in export volumes in this year,” he said.  “We are seeing domestic consumption of reclaim rubber continuing to increase year-on-year, with H1 FY25 seeing a 10% increase driven by growth in both the tyre and non-tyre segments.”

Challenges for the tyre recyclers

Despite evolving opportunities, the tyre recycling industry is facing multiple challenges. The adoption of circular materials is hindered by product design constraints that limit the use of recycled content. Additionally, the absence of an efficient reverse logistics system restricts the flow of ELT into recycling streams. Policy gaps, regulatory inconsistencies across states, and the lack of standardised product guidelines create additional challenges, limiting the industry’s ability to scale. Financial barriers for informal waste collectors further slow development. Considering the industry is highly energy and labour intensive, skill upgradation could significantly support the industry.

GRP has been actively investing in switching its energy sources from fossil fuel to renewable sources for operational excellence and reducing its carbon footprint.”

The recycling industry is undergoing a significant transformation, marked by increasing global demand for sustainable materials. “Within the industry of relevance to us, tyre manufacturers are setting sustainability targets to integrate more recycled materials, such as reclaim rubber, biopolymers, and pyrolysis-based polymers, into their products. This shift has led to strategic partnerships between tyre companies and recyclers to incorporate recycled content into their operations, driving sustainability.”

The company observed that rcb sector, is entering a new growth phase, driven by emerging markets like India and the Asia-Pacific region, as well as rising opportunities in the EU and North America.







































Orion Agreement with Contec S.A.

Orion has announced a long-term supply agreement with Contec S.A., which will provide the company with tyre pyrolysis oil to produce circular carbon black for tyre and rubber goods customers

The agreement with Warsaw, Poland-based Contec further enables Orion to diversify its sources of tyre pyrolysis oil, commonly known as TPO.

“With the ConPyro® TPO supplied by Contec, Orion will be able to make large-scale volumes of circular grades of carbon black that will supply growing demand from the world’s leading tyre and rubber goods producers,” Orion CEO Corning Painter said. “This is yet another way that we are accelerating the transition to a circular economy.”

Orion is the only company that has made circular carbon black from 100% TPO as a feedstock. The company has also demonstrated that its circular products can replace virgin carbon black in many applications.

“At Contec, sustainability is one of our core values. This partnership is a clear confirmation to the market that the industry is continuously evolving, and the circular economy is no longer just a vision for the future – thanks to this collaboration , it is becoming a tangible reality today,” said Krzysztof Wróblewski, CEO of Contec S.A.

Ecolomondo Concludes $2 Million Credit Facility With EDC

Ecolomondo Corporation a leading innovator in sustainable scrap tyre recycling technology, has concluded the final documentation to the previously announced $2 million credit facility with Export Development Canada (“EDC”)

The Credit facility of $2 million, previously announced on November 25, 2024, is extended to the Company’s subsidiary, Ecolomondo Environmental (Hawkesbury) Inc., owner of the Hawkesbury plant, to assist mainly with the purchase, installation and commissioning of the new milling equipment. This new equipment, once commissioned, should enable the gradual ramp-up of all departments to full production.

The conditions of the credit facility calls for a $500,000 cash injection by the Parent Company, which has already been paid to the Hawkesbury subsidiary in November 2024.

New milling equipment for Hawkesbury

“We thank EDC for their undeniable support over the years. This new credit facility should allow the Hawkesbury plant to complete the installation and commissioning of the new milling equipment. We believe the successful commissioning of the new milling line should enable all departments (shredding, thermal decomposition TDP, and milling) to achieve their full production potential, bringing the Hawkesbury project closer to achieving its commercial potential”, said Jean-François Labbé, Interim CEO of the Company.

The Hawkesbury facility will be a first of its kind and be used as a technological showpiece to promote the TDP platform globally. It is expected to be a testimonial of the commercial viability of TDP turnkey facilities and be used for multiple purposes, such as training of new operators for future TDP turnkey facilities, marketing of the TDP by-products, and attracting future joint venture partners and investors.

Enviro sees Infiniteria’s Move to Uddevalla

Local personnel from Scandinavian Enviro Systems (Enviro) and Antin Infrastructure Partners’ joint venture company Infiniteria, are moving to the site outside Uddevalla where the joint venture company is establishing its first full-scale recycling plant

Among the personnel now starting to work from the site are Fredrik Alpner, Plant General Manager, along with about ten other key individuals.

The construction of the joint venture’s first full-scale recycling plant based on Enviro’s technology has now been ongoing for almost a year. A first symbolic groundbreaking ceremony was held on February 13 last year, and since then, most of the exterior parts of the plant have been completed. The next phase involves the installation of key production equipment.

Fredrik Alpner and the team will temporarily move into barracks set up in the area while waiting for the administration building and other facilities to be completed. Infiniteria’s key personnel have, until now, shared premises with Enviro at Enviro’s headquarters in Frihamnen, Gothenburg.

“This is a new step in the construction of Infiniteria’s first full-scale recycling plant and marks the beginning of a new period in the establishment of full-scale plants based on Enviro’s leading recycling technology for end-of-life tyres,” says Fredrik Emilson, CEO of Enviro.

Infiniteria is a joint venture company formed by Enviro together with the French infrastructure investor Antin Infrastructure Partners and supported by the tyre manufacturer Michelin. The joint venture company aims to establish recycling plants for end-of-life tyres based on Enviro’s leading pyrolysis technology across Europe. Already at the start of the construction of the first full-scale plant outside Uddevalla, the joint venture company had signed long-term binding agreements for the delivery of recycled carbon black and oil from the plant valued at approximately SEK 2 billion.

Connecticut to Tackle Tyre Dumping

Connecticut was the first US State to go down the Stewardship path, but its plans to extend coverage have met with resistance

A new bill would require all tyre shops to join a statewide recycling program. But on tyre retailers told lawmakers that they aren’t the problem – and they warned that the requirement could cost customers more.

This is the same old argument that retailers are never the problem.  Regardless of where the stewardship membership lies, the consumer will pay. So saying that retailer membership of a scheme would cost the consumer, is a bit of a null argument.

Connecticut lawmakers want to clean up the problem, but they’re divided about how to do it.

A new bill would require all tyre stores to join a statewide tyre stewardship program. Currently, only manufacturers, like Goodyear and Pirelli, are required to participate.

“The system doesn’t work,” Jennifer Heaton-Jones with the Housatonic Resources Recovery Authority told lawmakers.

Once changes are negotiated, the General Assembly’s Environment Committee is expected to vote on the proposal by March 31. It would then go on to the full Connecticut House of Representatives, which will likely make even more changes before a possible vote.

Tyre and Rubber Podcast 71 with TSA’s Lina Goodman

In Tyre and Rubber Recycling Podcast 71, Ewan Scott discusses the Australian scenario with the CEO of Tyre Stewardship Australia, Lina a Goodman. In this introductory video we discuss the challenges and opportunities that the industry faces in Australia, and the potential for a mandatory tyre stewardship scheme to address the current freeriders.

Chapters

0:12 Intro

01:00 Links

01:33 Interest in Australia

02:55 The need to do better

03:45 Tyres are a priority for government

04:54 Mining companies demanding greater circularity

06:35 Mining tyres discussion

07:40 Pibara investment

09:07 Demand for Circularity

10:05 Capacity is Building

11:43 TSA and freeriders

12:39 Possible m=required registration with TSA

16:12 levy is paid on sales not import

16:45 Research investment

18:29 Opportunities in the coming years

19:40 TDF use

20:06 Devulcanisation/ Pyrolysis/ Retreading

21:01 markets for devulc

23:30 Tyres as a government priority

25:05 Lina Goodman’s final comments

28:36 Conclusion and thanks

Recircle Awards Preparing to Reveal Final Tranche of Nominees for Unrevealed Categories

Retreading Business and Tyre & Rubber Recycling magazines, the organizers of the Recircle Awards, the global industry awards event recognising sustainable innovation, production processes, management and services within the tyre retreading and recycling sectors, are ready to reveal the final as of yet unrevealed categories and their nominees for this year’s awards, as well as the nominees for the Best Tyre Recycling Innovation category

Watch the Final Nominations Ceremony on February the 10th

News on the Best Innovation in Tyre Recycling and Best Tyre Recycling Research Project categories, along with the final four unrevealed categories will be announced on Monday, February 10 (6 PM CET). The victors in these four categories will be determined by the Nominations Committee headed by David Wilson, while the Best Tyre Recycling Innovation category will be decided by the public vote.

The Nominations Ceremony will be live streamed on the Recircle Awards Facebook page and Retreading Business YouTube channel.

Voting for the 2025 Recircle Awards is still open (and will remain open until Friday, March 14), and can be lodged via the awards website. Participants and voters must remember that the voting system allows for only one vote per person and category.

The winners will be announced on Thursday, May 22 at the Autopromotec trade fair in Bologna, Italy.

The finalists for the first 14 awards categories include:

Retreader of the Year:

  • Colmec
  • Kal Tire
  • Marangoni
  • Rigdon GmbH
  • Vaculug

Tyre Recycler of the Year:

  • Contec
  • Genan
  • Hi-Green Carbon
  • Tyrecycle
  • UK Rubber

Best Retreading Industry Innovation:

  • Cima Impianti: Ecoline Presses
  • Italmatic: Crater Tire CT 4.0 Double Skiving Robot
  • Rigdon / Innok Robotics: Autonomous Vehicles
  • Rover Research: Water Jet Technology
  • Vaculug: Zeus AI Enhanced Production System

Employee of the Year:

  • Federico Parmesan (Marangoni)
  • Giampaolo Brioschi (Marangoni)
  • Jörg Taylor (Marangoni)
  • Leonardo Oliveira (Vipal Rubber)
  • Neil Bansal (Liberty Tire Recycling)

Best Company Director:

  • Alexei Nicolini (Budini Inc.)
  • Allen Timpany (Circtec)
  • Fred Bonney (GSL Tire Recycling)
  • Günter Ihle (Rigdon GmbH)
  • Haarjeev Kandhari (Vaculug)

Spirit of Retreading Award:

  • 633 Tyres
  • Autobahn Retreading
  • Budini Inc
  • Llach Retreadings
  • Vulkan Tyres

Circular Economy Award:

  • AZuR Network
  • Circular Rubber Platform
  • Liberty Tire and Walmart
  • Tyromer
  • Vaculug

Best Rubber Tread Supplier:

  • Leadertread
  • Marangoni
  • Midas
  • Silvercap
  • Vipal

Best Retreading Equipment Supplier:

  • Cima Impianti
  • Italmatic
  • Matteuzzi
  • TRM
  • Vipal Machinery

Best Retreading Accessory and Consumables Supplier:

  • B&J Rocket
  • Marangoni
  • Presti Industries
  • Shamrock Marketing
  • VM Rubber

Best Tyre Recycling Industry Supplier:

  • Eco Green Equipment
  • Mars Mineral
  • MTB
  • Rover Research
  • Zeppelin

Business Breakthrough Award:

  • Circtec
  • Circular Rubber Platform
  • LD Carbon Korea
  • Pyrum Innovations
  • Rover Research

Women’s Award for the Tyre Retreading Sector:

  • Caitlin Smith (B&J Rocket)
  • Christina Guth (AZUR Network)
  • Dawn Wilson-Smith (Vaculug)
  • Elsie Alvarez (ACOLLRE)
  • Margareth Buzetti (ABR)

Women’s Award for the Tyre Recycling Sector:

  • Adele Rose (Tyrewise)
  • Amy Brackin (Liberty Tire Recycling)
  • Christina Guth (AZUR Network)
  • Ifedolapo Runsewe (Freee Recycle)
  • Isabel López-Rivadulla (Signus Ecovalor)

ATMA and Deccan Chronicle Report Five-fold Increase in Waste Tyre Imports

ATMA says India is increasingly becoming a destination for waste or scrap tyres with the imports surging five-fold since FY21

According to data released by the Ministry of Commerce, the import of waste or scrap tyres which was 2.64 lakh metric tonnes (MT) in FY21 has risen to 13.98 lakh MT in FY24. According to the Automotive Tyre Manufacturers Association (ATMA), this rise in unregulated imports is posing significant environmental and safety risks.

Contrary to the aims of the EPR scheme, imports of waste tyres have increased annually. There is a clear lack of control.

 “The indiscriminate import of waste/scrap tyres undermines the objectives of the Extended Producers Responsibility (EPR) Regulation on Waste Tyres, which came into effect in July 2022. EPR regulations were designed to ensure the responsible management of End of Life Tyres (ELT). However, the unchecked import of waste or scrap tyres not only contradicts these efforts but also burdens India’s waste management infrastructure”, said Arnab Banerjee, Chairman ATMA.

India produces over 200 million tyres annually. This volume generates enough domestic ELT capacity for recycling and disposal. The environmental and safety implications of unregulated tyre waste are grave said the Deccan Chronicle.  Improperly disposed waste tyres can lead to severe pollution, fire hazards, and health risks. By banning imports of scrap tyres, India can bolster its domestic recycling industry and further its commitment to sustainable development.

In this latest round of publicity about waste tyre imports in India, there seems to be a change in attitude. A stronger call from ATMA may lead to a change in thinking on imports.

This should be screaming out warnings to major exporters such as the UK. If the Indian government sides with the tyre manufacturers, the UK is going to face a real challenge in disposing of its tyres. Contrary to the current thinking that tyres are not a priority for the UK’s DeFRA, they could very rapidly become a not inconsiderable challenge.

Image: Deccan Chronicle

Ostend Slated for Tyros Pyrolysis Plant

Tyros B.V., a company focused on the recycling of end-of-life tyres, is planning to move into a 2-hectare site on the former UCB site in the port area of ​​Ostend

The start-up will use advanced technologies to process tyres in a sustainable way. Tyros, founded in May 2024, is investing in an electric pyrolysis reactor with the support of the Flemish government (1 million euros in strategic ecology support).

This reactor will convert 9,125 tons of rubber granulate annually into valuable primary components such as recovered Carbon Black, pyrolysis oil and syngas. These raw materials find their way to various sectors, including petrochemicals, automotive, ink production and energy.

The use of this technology is claimed to prevent the emission of almost 21,000 tons of CO2 annually, compared to the traditional combustion of rubber granulate.

 In the long term, the site will process 100,000 tonnes of tyres annually, of which 18,000 tonnes via on-site pyrolysis, resulting in the production of 5,000 tonnes of pyrolysis oil and 6,800 tonnes of recovered Black Carbon, crucial raw materials for circular applications. It is worth noting that 100,000 tonnes annually is very close to the total tyre arisings generated in Belgium. (ETRMA figures for 2016 show Belgian arisings at 87,000 tonnes, allowing for growth, 100,000 tons may be more than Belgium produces). With Bolder Industries also looking at a large scale plant in Antwerp, there could be some interesting developments if both come to fruition.

Tyres will be delivered by truck, while shredded tyres will be transported by container via the waterway for further processing, including via a feeder service between Ostend and Antwerp. This sustainable logistics model contributes to maritime traffic in the port and strengthens the circular economy in the region.

Tyros will directly and indirectly create dozens of new jobs.