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Bolder Industries Increases U.S. Production Capacity

Bolder new Terre Haute buildout and European project advance global supply network for BolderBlack® and BolderOil™

Bolder Industries, is attending the 2025 Global Polymer Summit this week, reinforcing its leadership in sustainable raw materials.

Since 2019, Bolder has delivered solutions in over 3,000 applications for tyres, rubber, plastics, and coatings from its Maryville, Missouri facility. The company is now investing in its Terre Haute, Indiana site and Antwerp, Belgium project in the NextGen District.

The Terre Haute expansion, scheduled for completion in 2026, will feature four proprietary reactors within its 66,000-square-foot facility. The site will recycle 6.6 million end-of-life tyres annually, producing nearly 18,000 MT of BolderBlack® and 21,000 MT of BolderOil, delivering sustainable alternatives to virgin carbon black and fossil-based oils.

Bolder Logo

In Europe, Bolder is upgrading its Antwerp facility with the N2TR Project, supported by CINEA. Expected to reach full capacity by Spring 2027, this site will serve as a hub for global supply of consistent, high-performance materials.

“Too often, ‘innovation’ stops at the pilot stage. Our success is measured in thousands of metric tons, not truckloads, because manufacturers need dependable supply to make sustainability a real part of their business,” said Tony Wibbeler, founder and CEO of Bolder Industries.

“Our customers’ formulations demand consistency and performance that match or exceed virgin materials. BolderBlack meets strict performance specs, while BolderOil delivers the right chemistry,” said Nate Murphy, Head of Technology at Bolder Industries. “We’ve built our process to scale without compromising on those technical parameters, so the results you get in the lab are the same results you see in production — whether that’s 30 metric tons or 3,000.”

Bolder’s expansions in the U.S. and EU establish a robust supply network that enables manufacturers to meet both performance and sustainability objectives, supporting the global advancement of circularity. Manufactured exclusively from post-consumer and post-industrial end-of-life tyres as well as selected scrap rubber, Bolder products reduce lifecycle greenhouse gas emissions by up to 85% compared to conventional production processes.

Spain Reviews EPR Regulations in Update

Spain has updated its Royal Decree 712/2025 that established the Spanish EPR system, which has been one of the more successful initiatives in Europe

The 20 year old decree had been modified over the years but coming changes in the European Waste Shipping and Transfer Rules have guided an overhaul of the Spanish regulations to bring them in line with the proposed future oversight of waste management by Brussels. The new decree also aligns with EU Law 7/2022 on Waste and Contaminated Soils for a Circular Economy and Directive (EU) 2018/851. Having said that, there may be some way to go before Europe sees uniformity in waste shipping and transfer rules.

The new Royal Decree 712/2025 of August 26 (published in the Spanish Official Gazette on August 27, 2025) replaces Royal Decree 1619/2005 and fully updates Spain’s legal framework on end-of-life tire (ELT) management.

The new decree strengthens the EPR scheme by reiterating that producers are responsible for the collection, treatment, and recovery of tires they place on the market, either individually or through collective systems. Additionally. There is a new financial guarantee: EPR schemes must hold a reserve equivalent to 5% of annual management costs to ensure continuity if the organization becomes insolvent or dissolves.

One of the loopholes in the EPR regulations was that there were “freeriders”, ie, those who fell outside the schemes. This is not just a Spanish problem. The EPR schemes across Europe, and increasingly around the world, are run on behalf of the tyre producers. They are only responsible for recovering their own waste tyres by volume. So, if, say Michelin sold one million tyres in Spain, they are only responsible for the management of that one million. The members of the EPR schemes have no obligation to collect tyre volumes from sources outside the membership of the scheme.

Of course, this means that the EPR schemes all show very high recovery levels, yet in most countries there are excess tyres entering the market through smaller importers as grey, or even blackmarket imports.

The new Decree goes some way to address this by placing Mandatory Waste Prevention requirements on producers placing more than 250 tonnes of tires annually, who must now submit a prevention plan by May 31 each year.

These plans must include measures to extend tyre life, promote reuse, and increase recycling.

Just how a low-level importer is going to meet those requirements remains to be seen.

In a move that is going to become a requirement across Europe, Spain will now insist upon all reporting, registration, and administrative procedures being fully electronic, increasing efficiency and transparency.

This will be a requirement to meet the EU waste transfer and shipping rules, which will be digitally overseen from Brussels.

The latest Decree makes clearer definitions of “replacement tyres,” “second-hand,” “retreaded,” and “first fit” (OEM) tyres improve regulatory clarity. One might presume that Spain is closing loopholes that allowed some players to evade the EPR regulations.

In terms of retreaded tyres, TNU advises that there has been a clarification of “casings” used in retreaded tyres.

The definition of casing is motivated by Royal Decree 731/2020, which clarifies in which cases a retreader in Spain becomes a producer:

  • If, to produce retreaded tyres, imported casings are used, then the retreader is considered a producer.
  • If the casing comes from within Spain, they are not considered a producer; the retreaded tyre would not be subject to an eco-fee (ecovalor), and it would not need to be reported to collective systems or the national producer registry.
  • However, if the casing used is imported, this constitutes a new placing on the national replacement market, so it would be subject to an eco-fee and must be reported as placed on the market.

The circularity of tyres has always been an issue, and whilst recovery levels may have been very high, and all tyres recovered were recycled, the circularity of the process was less successful. True tyre circularity is tyre derived material going back into tyres. This has always been an El Dorado, the reality has long been that energy recovery though waste to energy and cement kilns has accounted for somewhere around 50% of all arisings in Europe, the balance going to material recovery, a small part of that going back into tyres via the reuse of steel, possibly reclaim or devulcanised rubber, and a small amount by one route or another from recovered carbon black from pyrolysis operations.

Rather than a circular economy in tyres, there is a spiral economy, but that is another discussion.

The Decree addresses this lack of circularity by setting incremental goals for reuse, recycling, and energy recovery by 2025, 2030, and 2035, with strict limits on landfill disposal and energy recovery as a last resort.

These changes are tied together by the clarification of the obligations of recycling plants, workshops, and municipal collection points regarding collection, preparation for reuse, and reporting. It sees stricter controls and sanctions that improve enforcement mechanisms and impose penalties for non-compliance. It also revisits the Landfill ban introduced in 2011 ensuring that, with very few exceptions, no tyres go to landfill.

The Decree establishes a unified reporting system is established, with annual public data by region on tyre flows and recycling rates.

It also ensures that the EPR systems – SIGNUS and TNU, must develop publicity campaigns to improve awareness amongst producers, workshops and consumers alike.

This latter point is one that reinforces the publicity campaigns that both SIGNUS and TNU have been operating to build awareness of the challenges and opportunities in the sector. In this latest Decree, Spain has listened to the industry, it has looked at the realities of their EPR scheme and moved to reinforce the positives and strengthen the weak elements of the system. It is making the Spanish EPR scheme fit for the future.

Both SIGNUS and TNU welcome the tightening up of the regulations and the improvement in traceability.

“We hope that this new regulation, which further involves producers and improves the traceability of end-of-life tire management, will definitively boost the value of recycled materials, thus turning waste into a resource in line with the principle of the circular economy,” says Carlos Prieto, General Manager of SIGNUS.

One of the points that SIGNUS highlighted was the Eco-modulation: The idea that the financial contribution from producers must be modulated taking into account the tyre’s useful life, the possibility of preparing it for reuse, and the recycled material content. Essentially, if a tyre has a longer life, better economy in use, then the fees will reflect that status.

Tyre Stewardship Australia Ready for Round Trip Summit in Melbourne

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In the second part of our series previewing the Round Trip 2025 Tyre and Conveyor Belt Recycling Summit, The Tyre Recycling Podcast welcomes Lina Goodman, CEO of Tyre Stewardship Australia (TSA).

Lina Goodman Interviewed by Tyre & Rubber Recycling

Lina discusses TSA’s excitement for the summit, explaining how the collaboration with the mandatory Tyrewise scheme in New Zealand will be a showcase for knowledge sharing. She touches on the inclusion of conveyor belts in the summit’s scope, the goal of finding and creating markets for tyre-derived materials, and the need for a mandatory stewardship scheme in Australia to combat free-riders and illegal dumping.

Chapters:

0:00 Introduction to Episode #77, Part 2 of Previewing the Round Trip 2025 Summit

1:39 The Partnership Between TSA and Tyrewise

4:01 Why Conveyor Belts are Part of the Summit’s Focus

7:58 TSA’s Goal of Finding and Creating Markets for End-of-Life Materials

9:55 Insights from TSA’s Latest Material Recovery Report

14:08 Why Australia Needs to Move to a Mandatory Scheme

16:20 Persuading Mining Companies to Find Alternatives to Burying Tyres

18:08 Lina Goodman’s Key Message to Summit Attendees

19:53 Conclusion to Episode #77

UK Council Investigates Pyrolysis Opportunity

Whilst most local authorities seem to baulk at the idea of pyrolysis, Calderdale District Council in the UK has taken a different view of the technology, albeit for a waste other than tyres

In a proposed pyrolysis project to deal with organic waste, Calderdale councillors heard in a presentation from a potential partner in a scheme, representatives from Shropshire County Council – which has already introduced the process, – and Calderdale’s own officers.

The council want the public to be fully informed about the project when the plans come before senior councillors before the end of the year.

Scrutiny councillors, who have already considered the issue in a lengthy session, recommend clear messaging to the public including a “one page” type document to allay fears which might arise.

This suggest that the Council is in favour of the project and is doing what so many pyrolysis projects have failed to do, and is running an information campaign to make it absolutely clear what is involved in the project.

They will make it crystal clear that the process is not incineration and it would not be an incinerator, nor would potentially noxious materials be used in the plant, they said.

Atlas Mill at Brighouse is the centre identified as the likeliest site, and a detailed crunching of the numbers will go before cabinet councillors in a full business case as the council will have to borrow to fund the plant.

Reports in the Halifax Courier state; “The plan could reduce the annual £240,000 cost of disposing of the borough’s green waste and produce saleable commodities, among the financial benefits, the councillors heard.”

The Atlas Mill site is operated by Suez, who have an MoU with Pyrum to build six pyrolysis plants in the UK – though it is not clear if this plant would utilise Pyrum technology

The Council is considering whether to run this as a stand alone plant, or to operate it in partnership with the technology company.

In a refreshing understanding of how the public react to the term pyrolysis, Place Scrutiny Board chair Coun Abigail White (Lib Dem, Warley) said messaging would be important as people googling “pyrolysis” would come across items which have been put through some plants including tyres, electronics and plastics.

Whilst tyres and plastics are not part of the Calderdale plan, the mere fact that a large urban council is taking steps towards utilising pyrolysis technology in a built-up area is a positive message for the sector.

The more the public see positive results from pyrolysis of any shape, the less likely they are to mount campaigns against future projects.

In other news, North Norfolk District Council has approved plans for a “temporary” plastics pyrolysis plant. The restrictions are very tight, but a positive outcome of the short test process could lead to something more substantial further down the line.

Tyrewise Reaches 1st Anniversary

Tyrewise, Aotearoa New Zealand’s first regulated tyre stewardship scheme, marks its first year with nearly 4 million end-of-life tyres recycled or repurposed and over 5,000 partners nationwide

Tyrewise isn’t just New Zealand’s first regulated product stewardship scheme, it’s also the most successful product stewardship scheme in the country to date,” says Adele Rose, CEO of 3R Group, Tyrewise Scheme Managers.

The scheme has surpassed its targets for tyres collected and processed into tyre-derived materials since it began operating on 1 September last year, Adele says. “That’s encouraging, as it has a target of 80% of tyres recycled and repurposed into other useful products within Aotearoa New Zealand by its fourth year, and over 90% by its sixth year.”

To boost end markets and the domestic economy, recent funding calls drew more than 60 applications in research, emerging markets, and community development.

“It’s exciting to see such an interest in the fund. A major goal of Tyrewise is to help develop innovative, high-value onshore uses and unlock the value in the circular economy for end-of-life tyres. Tyres are going from being a waste stream to a resource which creates jobs and adds value to the New Zealand economy, rather than being illegally dumped, stockpiled or landfilled,” Adele says.

Mark Gilbert, Chair of Auto Stewardship New Zealand, which governs the Tyrewise scheme, says the success of the scheme comes down in large part to its registered partners. “Those registered partners, the importers, retailers, tyre fitters, transporters, recyclers and public collection sites make up the scheme. Without them doing the mahi, what we have achieved so far wouldn’t be possible, and we thank them for their work thus far and look forward to continuing the momentum,” Gilbert says.

Tyrewise runs a national tyre collection and recycling system, funded by a stewardship fee on all new tyres sold in New Zealand. This replaces previous ad hoc disposal fees and prevents non-participation under voluntary schemes.

Tyrewise Looks Ahead to First Recycling Summit in Tyre Recycling Podcast

Adele Rose from Tyrewise returns to The Tyre Recycling Podcast for Episode 76 to preview the upcoming Round Trip 2025 Tyre and Conveyor Belt Recycling Summit in Melbourne, a joint event with Tyre Stewardship Australia.

Adele Rose Appears for the Second Time on Tyre Recycling Podcast

Adele discusses the importance of this inaugural summit for the region and outlines Tyrewise‘s key objectives, including a major focus on advancing the use of tyre-derived products in roading.

Chapters:

0:00 Introduction to Episode #76, Part 1 of Previewing the Round Trip 2025 Summit

1:37 Why Tyrewise and TSA are Partnering for the Summit

4:22 The Role of Conveyor Belts and OTR Tyres in the Scheme

7:00 Tyrewise’s Focus on Advancing Tyre-Derived Products in Roading

10:09 Details on the NZ$7 Million Fund for Developing Domestic Markets

18:27 How Tyrewise’s Financial Modelling Prevents Risks of Undistributed Income

25:25 Adele Rose’s Key Message to Summit Attendees

26:27 Conclusion to Episode #76, Part 2 Soon.

Fire at Contec’s Szczecin Plant

Krzysztof Wróblewski CEO and CTO at Contec announced on Linkedin that a fire had damaged the Contec plant at Szczecin

Wróblewski wrote; “I am writing to you today with a heavy heart to inform you that in the night of August 23–24, a fire broke out at our Szczecin facility. The immediate and effective response of the emergency services ensured the safe evacuation of all ten employees on site. Most importantly, no one was injured. The situation is now under control, but the material damage is significant and production has been halted.

“The Szczecin plant is more than just a factory to me and Dominik Dobrowolski. For over a decade, we have been building this technology, developing products, and nurturing client relationships. It is incredibly painful to see our installation, which has operated safely for years, damaged in this accident. We were particularly proud of our achievements in recent months, as we reached excellent production results.

“As a completely independent company, we successfully transformed 85% of end-of-life tyres into circular raw materials, which are now being used in the production of new tyres. In doing so, we built a significant part of the circular ecosystem in tire manufacturing, and this makes the current situation even more difficult.

“Our full attention is now focused on our team, ensuring their well-being, our clients to help them find solutions, as well as assessing the situation and our post-incident operations.”

Tyre and Rubber Recycling approached Contec for comment and were advised that there would be updates forthcoming in due course. The company was not in a position to advise on the cause of the fire or the length of downtime anticipated.

Enviro’s Uddevalla Plant Steps Closer to Production

Enviro has taken delivery of the first of the five reactors planned for its Uddevalla plant

The delivery and installation of the reactors have now commenced as planned at the tyre recycling plant, based on Enviro’s pyrolysis technology. The first reactor has arrived, and the remaining four will be delivered on an ongoing basis.

The reactors are among the facility’s most central equipment, as it is in these that the pyrolysis process takes place, and carbon black, oil, and steel are recovered from end-of-life vehicle tyres.

“The reactors are the heart of Enviro’s leading pyrolysis technology, and the fact that they are now being installed means that we are taking a significant and important step in completing the first full-scale recycling facility,” says Fredrik Emilson, CEO of Enviro.

In addition to the first reactor being delivered to the site, the conveyor belt for tyre shred has also been installed, connecting the storage area for tyre shred with the process hall where the reactors are located. The shredded tyres, which are sourced externally and constitute the raw material for Enviro’s recycling process, will be fed into the reactors via the conveyor belt.

“The facility is designed to handle an incoming material flow of 34,500 tons of tyres per year, and seeing a central part of that logistics system come into place means that we are now truly connecting the process and beginning to see the entire flow take shape at the site,” says Emilson.

Throughout the summer, there has been intense activity at the site outside Uddevalla, where Enviro is constructing its first full-scale recycling facility in collaboration with the joint venture company Infiniteria. The work is in an intensive phase, with equipment deliveries and installations proceeding in parallel with the completion of the factory premises themselves. Enviro is a co-owner of Infiniteria, which, through a licensing agreement, has the right to use Enviro’s patented pyrolysis technology within Europe.

Waste Tyre Questions for Indian MoEFCC

The Indian MoEFCC has responded to a question on waste tyres in the Rajya Sabha, the Upper House of the Indian Parliament

The subject of waste tyre imports into India has moved up a notch since the BBC File on Four Investigates highlighted the issue that the UK tyre recycling sector has been concerned about for many years. The issue has been raised in a question to the Minister of the MoEFCC in the Rajya Sabha, raising the profile of the subject. The question sought to clarify the status of the ban on imported waste tyres, and how the emissions from the pyrolysis sector were being monitored.

In question 3263, Shri Digvijaya Singh asked: “Will the Minister of Environment, Forest and Climate Change be pleased to state:
(a) whether Government has imposed a ban on the import of waste tyres in the year 2022;
(b) if so, the reasons for this decision and the action taken against those found violating the ban; and
(c) whether the Central Pollution Control Board (CPCB) has issued any specific report,
study, or regulatory guidelines concerning emissions and chemicals released from tyre
pyrolysis plants and if so, the details thereof?”

The response from by Union Minister of State for Environment, Forest And Climate Change, Shri Kirti Vardhan Singh, in a written reply was very much as might be expected but one point in the answer raises a technical question.

The response was as follows: “Ministry of Environment, Forest and Climate Change (MoEF&CC) has notified the Hazardous and Other Wastes (Management and Transboundary Movement) (HOWM) Rules, 2016 under the Environment (Protection) Act, 1986, to ensure safe storage, treatment and disposal of hazardous and other wastes in an environmentally sound manner.

The HOWM Rules, 2016 also allow import of the hazardous and other wastes listed in Part A and Part B of Schedule III for recycling, recovery, reuse and utilization including co-processing. Import of hazardous and other wastes is not permitted for disposal in the country. The import of hazardous and other wastes listed in Part A and Part B of Schedule III of the said Rules is allowed only to actual users with due permission from the MoEF&CC and the Directorate General of Foreign Trade license, as applicable. The Waste pneumatic and other tyres falls under Schedule III Part B of the said rules and allowed for import by actual user for recycling/recovery purposes to get end product such as reclaim rubber, crumb rubber, crumb rubber modified bitumen and recovered carbon black.

MoEF&CC has notified the ‘Extended Producer Responsibility (EPR) for Waste Tyre’ in July, 2022, through amendment in Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016 to ensure environmentally sound management of waste tyres. As per the Waste Tyre EPR notification, import of waste tyre for producing pyrolysis oil or char is prohibited.   The rules have provision to ensure that the imported waste tyre is used by the actual user for recycling/recovery purposes to get end products other than Tyre Pyrolysis Oil. Also, Waste Tyre EPR Portal developed by the Central Pollution Control Board (CPCB) under the said rules, ensures that imported waste tyre is not used for the production of tyre pyrolysis oil.

CPCB has revised the Standard Operating Procedure (SOP) with respect to ‘Recycling of Waste Tyre Scrap for the recovery of Tyre Pyrolysis Oil, Pyro Gas and Char in Tyre Pyrolysis Oil (TPO) Units’ in January, 2025. The SOP has focussed on improvement of environmental performance of TPO Units across the country. The revised guidelines have been circulated to all the State Pollution Control Boards (SPCBs)/Pollution Control Committees (PCCs) for the immediate implementation and are also available at CPCB’s website.”

It is clear from reports coming from India that there is still much work to be done to close down sub-standard pyrolysis operations, or to have them convert to modern plants using the specified SOP. So, whilst the Minister might say that the rules ensure no imported tyres go to pyrolysis, the reality may well vary from the ideal.

It is also interesting that in the Minister’s response, he states that:The import of hazardous and other wastes listed in Part A and Part B of Schedule III of the said Rules is allowed only to actual users with due permission from the MoEF&CC and the Directorate General of Foreign Trade license, as applicable.

This would suggest that only tyre recyclers producing reclaim rubber or rubber materials may actually import directly. Taken literally, if a reclaim plant wanted imported tyres, they would actually have to import themselves, not through a third party. It is patently clear that this is not the case.

Against this background, the UK’s Environment Agency is going to have to do some serious work to ensure that the Annex VII documentation that it is mandating, is thoroughly and properly verified by a robust checking system. Those verifying the Annex VII will themselves have to be certified and verified by UK authorities, or it will all be for nothing.

TRA ‘Road to Reform’ Strategy

The TRA Policy paper sets out five steps for enforcing responsible export of waste tyres

The Tyre Recovery Association (TRA) has released a five-step action plan, titled ‘Road to Reform’ to provide a clear and systematic approach to remedying the shortcomings identified in the Environment Agency’s (EA) recent review of waste tyre exports.

The TRA welcomed the report’s release last month, as a significant milestone and is committed to working with the government to deliver on these reforms and stop the illegal diversion of British waste tyres to damaging pyrolysis plants in countries like India.

Peter Taylor OBE, Secretary General of the Tyre Recovery Association, said; “The EA’s report is a clear diagnosis of the sickness in the current regulatory framework and we welcome the recognition of the shortcomings in its ability to meaningfully enforce regulations.

“Our ‘Road to Reform’ paper provides a constructive and practical five-step action plan, using technology to strengthen existing powers and ensure the UK’s responsibility for waste tyres does not stop at our national borders.

“We need to see the EA respond to their review and the action promised by the Waste Minister, in spring, to ensure we both bring an end to irresponsible waste exports and sustain our own tyre reprocessing capabilities.

 “The EA has the tools and the policy lead to make a real difference now. The technology exists and our industry stands ready to assist the British government in rolling out these measures to ensure compliance.”

The TRA’s road to reform plan clearly sets our five steps for enforcing responsible export of waste tyres. It calls for ‘Enhanced Verification’ by leveraging contemporary technology to transform the Annex VII process.

The five steps cover:-

Update Annex VII technology, introduce mandatory geotagged evidence: Use contemporary technology to enhance the Annex VII verification process.

Digital Chain of Custody: Implement some simple checks as a pre-cursor to Digital Waste Tracking, with a verifiable chain of custody for all waste tyre shipments.

Cross-Referencing, Compliance and Blacklisting: Using their powers under Article 50 of UK Waste Shipments regulations the EA must outline the penalties for any party found to have submitted incomplete or fraudulent paperwork.

Federated Data and Transparency: A simple central digital portal will provide the EA and its international partners with federated, live data feeds. This will improve transparency and allow regulators to monitor the movement of waste tyre shipments more effectively and at a lower cost.

Enforce Site-Specific Rules: Actively enforce the existing policy that a pyrolysis plant [In India] cannot legally accept imported tyres. Enhanced verification is crucial to prove that tyres arrive at licensed and “environmentally sound managed” (ESM) recovery facility, rather than being diverted for illegal pyrolysis.

In parallel to these immediate steps for enhanced verification, the TRA continues to champion the ultimate solution for long-term stability and environmental assurance: the introduction of a “shred only” policy for waste tyre exports. This policy, already adopted by Australia, provides a simple and effective means of addressing environmental concerns and ensuring a sustainable UK domestic processing capability.

Comment: In all of this, the weak point will always be the verification at the final destination. We already know that tyres get diverted from their stated source. There is nothing to say that would not continue with falsified documentation at the final destination.