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Orion Lateral Thinking Saves Water in South Africa

Drought in South Africa inspired Orion SA to develop a water saving technology in its Carbon Black plant

Two years ago, a severe drought hit the Nelson Mandela Bay municipality on the southern coast of South Africa. Reservoirs were nearly empty, pushing the population of 1.3 million close to “day zero” when water stops flowing from the taps.

The crisis inspired Orion to find a solution that would help the municipality conserve its precious water supply.

Despite significant engineering challenges, Orion built a water treatment system at its facility. The technology recycles treated effluent water from a nearby municipal sewage plant so that the water can be used in Orion’s production process.

“The potable water we once used to make our products is saved for the community,” Orion CEO Corning Painter said. “The treated effluent water that once got pumped into the ocean is now repurposed for an industry that makes carbon black, which enables car tires to last longer and perform better. Recycling the water will also lead to a substantial cost savings.”

Painter describes how the company developed a reputation for being a leader in developing sustainable products in its industry.

“Our history of innovation and sustainability makes us the perfect disruptor,” Painter said. “We won’t overtake our bigger competitors by playing the same game. Making sustainable products is not only the right thing to do, it is also what customers want.”

The project began in early 2023 and involved installing a 65-metre-long pipeline from the Orion site to the municipal water treatment plant. A horizontal-boring process was used to run the pipeline 5 meters under a road.

A seven-metre-deep sump had to be built for the system. This was a major excavation challenge because the sandy soil did not provide much solid ground. It was like digging a hole in a sand dune. But the team used sandbags to stabilize the ground and keep the hole from being filled with water.

Orion now has the capacity to recover 3 million litres a day from the municipal plant and treat the effluent water so that it meets the quality level for the site’s production process.

“With this project, we’re demonstrating our commitment to our company’s core values: accountability, innovation and building enduring relationships,” Painter said. “Finding an innovative solution to conserving water is one of the best ways we can strengthen our relationship with the community and improve supply security for our customers.”

The Tyre Recycling Podcast | Episode #65 | Discussing Recycling at Source with Kalle Saarimaa

Podcast 65 looks at the topic of recycling at source, with CEO of TANA Oy, Kalle Saarimaa. The discussion covers the logistics savings and the benefits of the TANA Shark in recycling at, or close to the waste arising.

Chapters

00:00 Introduction

00:31 Recycling at Source

01:00 Introduction to TANA

01:21 How Tana can help with recycling at source

02:00 Kalle Saarimaa responds

02:47 The proximity principle

03:30 Processing before shipping

03:50 Reducing Logistics Costs

04:48 The TANAShark

05:05 The benefit of mobile machines

05:57 Mobile machinery gives flexibility

06:44 Shipping air

07:32 Savings on logistics

07:51 Advantages of the TANA Shark

08:48 TANA Shark Smart Control system

09:37 Need to develop – the coming circular disc screen project

10:13 Important to optimise the process

10:25 Summary

TRA Forum Speakers Announced

The annual TRA Forum has now been confirmed with a list of key speakers and subjects of key interest to serious recyclers

The keynote speaker will be George Eustace, Director, Penbroath Ltd, an environmental consultancy. Eustace was Secretary of State for the Environment, Food & Rural Affairs 2020-2022.

This will be followed by the customary breakdown of the tyre arisings statistics by Simon Hodson from Astutus Research.

The morning sessions will then focus on digital waste tracking, which is to be introduced incrementally from spring 2025. This will include a presentation from Bertrand Thomasin & Arthur Wagner, from REGOM Tyre Reuse Solutions – the developers of AI based tyre identification and selection systems with the participation of Rajiv Budhraja, Director General, India’s Automotive Tyre Manufacturer’s Association.

The afternoon sessions will look at the New Requirements for the Registration of Dealers/Brokers/Carriers of Waste, presented by Sam Brackley, Senior Advisor, CBD Reg Reform Project Technical Lead at the Environment Agency.

This will be followed by a presentation on a New Tyre Training Module Accessible to All by Dr. Chas Ambrose, Director, Vehicle Recycling Association. Then, before the concluding Q@A, there will be a session led by Darren Lindsey, Chief Executive, British Tyre Manufacturers Association on Tyre Manufacturers, Retreaders and Recyclers – Working Together.

The event takes place on Tuesday 24th September 2024 at The Woodland Grange Hotel, Leamington Spa

Space is limited so if you have not already done so, act now. To register, contact the TRA Office: Tyre Recovery Association (TRA) PO Box 13379 Billericay Essex CM12 2GY

 T: +44 (0)7932 702173

E: Office@tyrerecovery.org.uk

W: https://tyrerecovery.org.uk

Participation is free for TRA members, media representatives and our industry regulators. A charge of £60.00 plus VAT per person will apply to all other participants. A buffet lunch and refreshments are included.

10 Years of Tyre Stewardship Australia

Tyre Stewardship Australia expands into the next decade with more opportunities for investors, recyclers and manufacturers

The new financial year marks 10 years of operation for Tyre Stewardship Australia and sees more rubber product recycling opportunities opening up across the country than ever before.

Industry case studies show rubber product users and recyclers, in metro, regional, rural, and remote areas, are defying challenging economic times to gain value from tyre recycling.

“As Australia’s tyre product steward, we provide focused and practical pathways for government, business, and consumers to take action. And they are. They are putting in the hard yards to take us into the future,” Tyre Stewardship Australia (TSA) CEO Lina Goodman says.

“We’re seeing more innovation than ever before, and it’s all down to the stamina, staying power and will to do the right thing of those who have invested dollars, time and energy into building Australia’s circular tyre economy,” says Goodman

There are now 16 tyre and auto brands investing in circular tyre economy outcomes for Australia, through their support of TSA
Eight tyre brands – Bridgestone, Continental, Goodyear Dunlop, Kumho, Michelin, Pirelli, Toyo, and Yokohama – have been doing so from the early years. Now joining them in paying a levy on every tyre they sell in Australia are: Ascenso, Bearcat, Hankook, Kal Tire, Mercedes Benz, Porsche, TyreConnect, and Get A Grip Tyres

Those contributors have made it possible for TSA to inject over $10 million directly into developing markets for tyre-derived materials and research into solutions for end-of-life tyres. These projects are critical to achieving the growth of the tyre recycling sector and across the entire value chain.

Taken together with market development funding, TSA spends around 40 per cent of its budget each year directly on its efforts to boost the recycling sector, by stimulating and expanding markets for tyre-derived material and facilitating collaboration between industry entities and with government.

“We are not going to take our foot off the pedal in seeking regulation that requires every tyre importer and auto brand to follow the strong leadership of the existing 16 tyre and auto brands which voluntarily contribute for the products they import and sell – and putting a stop to free riders in the Australian market.

“The need for an all-in scheme is amplified as we move closer to the global and domestic environment target dates Australia has signed up to, including the pathway to net zero by 2050.

“Equally amplified are the opportunities to meet those targets.  

“With only 57 per cent of tyre importers and only 3 per cent of auto brands contributing, Australia’s circular tyre economy has grown from just a few pioneers driving change in 2014 to more mainstream innovation in 2024. Just imagine what we could do with 100 per cent contributing to an all-in scheme,” says Goodman

Where are the big gains to be made in the next decade? What are the choices we can and should make now? 

On reflecting on the past decade, Goodman says; “We can all acknowledge that it is not easy, or always possible, to do the right thing every time. Particularly now when cost of living is reducing household and business budgets and, ultimately, our choices. 

“However, this means the choices we can and do make become more important. The lessons we have learned tell us we cannot afford to compromise sustainability – Australia must become the custodian of its own waste, or we risk having no choices in the future.

“In addition to regulating the Tyre Product Stewardship Scheme, a practical and effective choice that can be put into action now is mandating government procurement.

“We know that countries gaining the most value from the recovery of end-of-life tyres have regulatory systems in place, but also use the weight of government procurement. 

“Procurement mandates that look beyond short-term tender budgets to long-term cost savings and sustainability will increase local manufacturing, jobs, and markets, and reduce environmental and social harm,” says Goodman.

The demand for circular choices is gaining momentum, but this could come to an abrupt halt if government is slow to act. By continuing to focus on the collection and processing, we are treating used tyre waste as the starting point – thwarting circular economy solutions. 

We need to focus on the entire value chain with a pathway towards circular economy outcomes, and that begins with better design and manufacturing, retread, repair, and using recovered rubber back into value added products, including back into tyres.

“The development of new, higher value end markets for tyre-derived materials will open choices for investors looking to strengthen Australia’s circular economy businesses, manufacturing, and jobs.

“For 10 years we have persevered under a voluntary tyre stewardship arrangement, and it has delivered on the back of the innovation and commitment of the industries, importers, recyclers, retailers, and manufacturers committed to the cause. But it has delivered all it can,” says Goodman

A few steps forward by government will take Australia leaps and bounds into the circular economy – with an all-in scheme and mandated procurement policies; TSA is ready to support the necessary steps. 

Malaysian Pyrolysis Pollution Problem on Sungai Pahang

In recent years, villages along Sungai Pahang have been engulfed in a relentless onslaught of black toxic fumes from a tyre pyrolysis factory located at Kampung Sijau

The illegal factory is believed to have been extracting oil and wire steel cords resulting in air pollution due to the unregulated process using brick kilns, according to The New Straits Times.

Justice arrived when the Department of Environment (DoE) and Pekan Municipal Council inspected the premises and ordered the plant to be shut down.

Tanjung Cempaka Village Development and Security Committee chairman Abd Hadi Awang Abdullah said he hopes the factory will be closed for good following the third inspection in five years.

“The DoE had previously visited the factory in 2020 and several months ago but the operator was only issued notices. I believe the operator returned after some time and resumed operations.

“When the plant is operating, it emits black smoke and the wind will carry the dust into the homes at three nearby settlements of Kampung Sepagar, Kampung Salong and Kampung Bukit Udang.

“The dust and smell of the smoke reaches as far as five kilometres especially during strong winds. Some of the nearby house roofs are covered with black dust and this has raised environmental concerns…I hope the shut down order has brought an end to the pollution issue,” he said.

Meanwhile, Abd Hadi said he hopes the DoE will conduct regular checks at the premises to ensure the plant does not resume operations after several months.

“The premises are secluded as the area is surrounded by rubber and oil palm trees. No one realised the presence of the factory until people spotted the thick black smoke…people were fed up with the factory as their health was at risk.

“I am grateful to the department, the district office and police for inspecting the facility and instructing the workers to cease operations.

“The people here can finally breathe fresh air,” he said, claiming the facility operator had violated a number of laws including operating on agricultural land.

Meanwhile, a state DoE spokesman confirmed that officers had visited the plant yesterday but declined to comment, saying the matter was still under investigation.

This is very similar to the Sig Kim Kim incident where the operators were fined and jailed for pollution offences.

Source: New Straits Times

Pyrum Innovations AG – Annual General Meeting 2024

Pyrum Innovations AG Annual General Meeting approves management proposals with large majority

Pyrum Innovations AG held its Annual General Meeting on which the shareholders present approved all agenda items with a large majority.

The voting results of the Annual General Meeting have been published on the website

The Pyrum presentation shows an interesting market expectation where the dynamics of the European market change dramatically from 50 per cent burning to just two per cent burning by 2030 – suggesting a removal of the use of tyres as a fuel. Pyrum also expects the granulate market to drop from 30 per cent share to just ten per cent, whilst exports listed at ten per cent are expected to drop to just two per cent.

This, according to Pyrum, will see what it calls tyre availability increase from ten percent to 86 percent of the market.

Pyrum is one of Europe’s pyrolysis success stories, and whilst there is a drive towards an end of TDF, and the granulate market will be hit by the microplastics ban. Perhaps, depending upon the viewpoint, Pyrum is being somewhat optimistic that there will be feedstock availability at such a high level, or pessimistic about the future of the ambient processing sector.

The export figures are probably a little vague, as across Europe, there is an ongoing demand for tyres from Turkey, India and Pakistan, not to mention North African markets. Figures from the EPR agencies tend to be a little vague on exports, even the UK, which acknowledges it has high exports to India, is somewhat unsure of just exactly how many tyres get exported.

Unless there is a change in legislation in India, then there seems to be no slowing in demand for tyres from that market.

Of course, a glut of tyres in Europe, as is suggested by Pyrum’s forecast, would potentially push up the gate fee, making pyrolysis (and other processes) even more viable. That higher gate fee may though, also attract attention from other export markets unless Europe takes precautions to encourage domestic recycling – as proposed by AZuR.

APM Terminals Apapa Steps Up Recycling with Freee Recycle

APM Terminals Apapa, Nigeria, has teamed up with FREEE Recycle Limited to produce eco-friendly flip-flops

Made from 70 per cent recycled materials, including discarded tyres sourced from truck and crane equipment at the terminal. These flip-flops represent a significant step towards sustainability, with each pair saving approximately 7.5kg of CO2 emissions.

Following a successful pilot at the terminal, using exterior paving blocks produced out of recycled and compressed used tyres, the company signed a five-year MoU with, Freee Recycle Limited in 2022. Both parties committed to work together towards recycling of tyres to ensure that all tyres generated within the terminal are recycled into reusable products and re-used. 
The flip-flops were launched during Go Green, a global APM Terminals awareness campaign which aims to raise awareness of sustainable business practices and how to minimise the impact of operations on the environment. 

During Go Green, which had theme ‘Nothing Goes to Waste’, 2,000 pairs of these innovative flip-flops were distributed to employees to promote recycling and environmental awareness – and at the same time repurposed around 58 used tires. Used tyres typical end in landfills and by trapping water they can act as a breeding ground for insects that can spread infectious diseases.

Reducing waste

Terminal Manager, Steen Knudsen said, “We are all about continuous improvement and always on the lookout for ways we can sustainably repurpose our waste into other useful materials. We are in partnership with various environmental organisations licensed by the government. Over the years, we have taken calculated steps to not only reduce our plastic footprint on the environment but also reduce other forms of waste such discarded boilersuits and lubricants.

HSE Manager, APM Terminals Apapa, Felix Chinwe Ugwuagbo, said it was important for the terminal to take its employees along on this journey, taking the message of sustainability and waste recycling to their homes and communities.

He said, “There are so many things the terminal is already doing to reduce waste. However, we want to encourage our employees to not only come up with ideas on what we can do to reduce waste, but to also think of what they can do as individuals to reduce waste.” 

Rubber Conversion Gains Italian Government Recognition

The Rubber Conversion Life Green Vulcan project has been selected by the Italian Ministry of the Environment and Energy Security as the “Project of the Month”

Rubber Conversion’s project Life Green uses proprietary innovative technology to demonstrate the use of recycled rubber for industrial applications with high technical content.

Stellantis has industrialised spring pads containing 20 per cent recycled rubber, while Bridgestone has industrialised a tread for a car tyre (PCR) containing 10 per cent recycled rubber by weight.

For innovation-driven leaders who are actively looking for the most effective solutions for decarbonising tyres, automotive components, or footwear manufacturing operations, this is encouraging and exciting news.

These results pave the way for the use of high-quality recycled rubber, allowing remarkable savings in virgin rubber and in particular natural rubber, in full alignment with the EUDR directive (The European Union Deforestation Regulation), and a significant reduction in CO2 emissions.

Rubber Conversion SRL  was founded in 2017, and the company is establishing itself internationally as a strategic supplier of high-quality sustainable rubber for the automotive, tyre and footwear sectors.

The company offers different grades of sustainable rubber produced from end-of-life tyres and offers a circular service of production waste, providing qualified technical support for the design of compounds.

The proprietary selective devulcanisation technology has earned the company several prestigious international awards including the National Startup Circular Economy Award, Caritro Award and Keynes Sraffa Award and is covered by an international patent.

This innovative SME has already attracted the attention of institutional investors, such as CDP Venture Capital Fund and LiFTT, as well as corporate investors, Enet Energy, and international Angel Investors, allowing the company to accelerate its development and internationalisation plan.

The Tyre Recycling Podcast | Episode #64 | Recycling Panel Discussions from The Tire Cologne Part 2

Podcast 64 again comes from The Tire Cologne: This is Part Two of the recording of the Tyre Recycling Panel Discussion from the Circular Economy Forum at The Tire Cologne. In this episode, the team (Ewan Scott, Stephan Rau and Frank Cremer) discusses the potential of brand only recycling; the barriers to rubberised asphalt; and the issue of crumb rubber infill and its replacement; and the challenge of dealing with OTR tyres

Chapters:

00:16 Introduction

1:02 If premium tyre manufacturers go down the road of recycling their own brand tyres, what happens to the remainder of the market?

2:15 We have working circularity models

4:25 We need to build the recycling business

4:40 Rubberised asphalt is often held up as a solution to tyre waste: Why has it not been more widely adopted?

5:00 Rubberised asphalt is too good.

5:28 The Bridge Story

6:02 The Man in a White Suit Syndrome

6:31 It is a cost issue

8:05 UN proposal for road labelling

9:30 legislation again is the driver

9:58 Crumb Rubber Infill: is there any chance of the ban being overturned?

14:15 What alternatives are there for Crumb Rubber? 15:40How do we deal with historic OTR Stockpiles?

16:30 Logistics are the big issue

17:18 Whitehaven Coal burying tyres in South Australia

18:15 reverse logistics as a solution

18:59 Summary

No Change to Plans to Remove T8 Exemption

In a written response to a query from Tyre and Rubber Recycling, DeFRA responded with positive news

Asked what the new Labour government’s plans were regarding waste tyre exports and the ending of the T8 Exemption, a DeFRA spokesman responded; “DeFRA’s plans to reform the waste exemptions regime, which include the removal of the T8 exemption, were set out in a government response during the previous Parliament.  

“The new Secretary of State has already set out his ambition to create a roadmap to move Britain to a zero-waste economy, supporting sustainable economic growth by driving up resource efficiency and reducing emissions and waste”

DeFRA also clarified the response to exports for pyrolysis in India. “The export of tyres to India for pyrolysis is illegal. Businesses involved in the export of waste are required to take all necessary steps to ensure that the waste they export is managed in an environmentally sound manner. Individuals and businesses found to be exporting waste in contravention of the requirements of the legislation can face a two-year jail term and an unlimited fine.”

Of course, the problem is that there is no tracking of waste that can be validated once tyres reach the destination market. The Automotive Tyre Manufacturers Association in India is calling for a complete ban on the import of waste tyres. If the Indian government listens to their protests, then the UK may find itself too late in developing a domestic tyre recycling sector beyond collecting and disposing of tyres.