The Leading Journal for the Tyre Recycling Sector

The Leading Journal for the Tyre Recycling Sector

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Novo Holdings and A.P. Moller Holding Back CIRCTEC in a €150 Million Financing Round

The funding enables CIRCTEC to construct Europe’s largest end-of-life tyre pyrolysis recycling facility in Delfzijl, the Netherlands

CIRCTEC, a UK-headquartered technology company, has developed a proprietary technology for decomposing old tyres through pyrolysis, and for upgrading the products to high-quality recycled chemicals and renewable fuels.

With the funding raised, CIRCTEC will construct Europe’s largest end-of-life tyre pyrolysis recycling facility in Delfzijl, the Netherlands. At full capacity, the Delfzijl plant will be able to tackle approximately 5 per cent of the 3.6 million tons of end-of-life tyres that are generated in Europe annually.

CIRCTEC’s technology offers a scalable solution to the global tyre waste problem by embracing circularity and reducing greenhouse gas emissions, with the new Delfzijl plant set to be capable of reducing emissions by the equivalent of circa 3 per cent of the greenhouse gas emissions of the entire chemical industry sector of The Netherlands.

In its pyrolysis process, CIRCTEC produces its proprietary sustainable marine fuel HUPATM, circular naphtha for responsibly-sourced plastics, polymers and chemicals, and high-quality recovered carbon black for use back into tyres, rubber and plastics manufacturing.

CIRCTEC previously announced long-term offtake agreements with BP for its sustainable marine fuel and circular naphtha products, and with one of the largest global producers of carbon black, Birla Carbon, for the recovered carbon black. This means the entire output of the new plant being constructed at Delfzijl is fully sold.

Allen Timpany, Co-founder and CEO of CIRCTEC, said; “We are very pleased to welcome Novo Holdings and A.P. Moller Holding to our board to continue our growth journey together. The success of this new investment round gives us the partners that will enable us to take CIRCTEC to the next level in realising our goal of scaling sustainability. Bringing our technology to a global scale will generate meaningful contributions to the sustainability of the planet.”

Anders Spohr, Senior Partner, Bioindustrial Investments, Novo Holdings, said; “CIRCTEC is the global leader in end-of-life tyre pyrolysis, and thanks to its unmatched proprietary technology, the Company is on a rapid growth trajectory that will now be further accelerated. In addition to having a strong technology platform, the team shares Novo Holdings’ firm belief in circularity as a key component in advancing planetary health by enabling the green transition of society. I look forward to the collaboration with the CIRCTEC leadership as well as the highly esteemed investor group.”

Chetan Mehta, Head of Growth Equity, A.P. Moller Holding, added; “The overall green transition of our societies will require trillions of dollars to be invested in the coming years and decades. Capital at this scale can only be activated if investor returns are commensurate for the risks taken. At A.P. Moller Holding, we are committed to investing in and building businesses with a positive impact on society. We believe CIRCTEC satisfies both our purpose and return requirements, and we are excited to be investing in the business and partnering with the management team to build a world-class pyrolysis platform.”

Hilde van der Meer, Commissioner of The Netherlands Foreign Investment Agency (NFIA), concluded; “The funding raised enables CIRCTEC to start realisation of the new plant in Delfzijl, which will bring a solution that produces circular chemical products from tyre waste. As NFIA, we welcome and applaud these types of smart, sustainable solutions for the future that strengthen the Dutch circular economy. The CIRCTEC plans also signify an important long-term commitment to the local region of Delfzijl and Chemport in bringing valuable jobs and innovative opportunities. I am happy that the Dutch government and Groningen province were able to support CIRCTEC in bringing this new solution to fruition.”

AzuR to Call for Tyre Recycling Resolution

Waste tyre exports are not just a UK challenge to the recycling sector, almost every country in Europe has some level of export, and these exports undermine domestic recycling

Waste tyre exports are not just a UK challenge to the recycling sector, almost every country in Europe has some level of export, and these exports undermine domestic recycling

German tyre alliance, AzuR, has prepared a waste tyre resolution for the EU, which will call for more control over waste tyre exports and promote internal recycling.

 The resolution will be officially signed on June 4, 2024 at THE TIRE COLOGNE. Relevant regulations must urgently be put in place at the European level to ensure the sustainable handling of used tyres in the spirit of a circular economy.

The Alliance for the Future of Tires (AZuR) calls on companies, associations and NGOs to support AZuR‘s waste tyre resolution and to advocate for an economically and ecologically superior tire cycle.

Tyres are an irreplaceable product and, as an integral part of our mobility, nothing works without tyres.

One of the downsides of mobility is the around 3.5 million tons of old tyres that are generated in Europe every year. The equivalent of 560 more old tyres are added every minute. So, we are dealing with a huge market in which valuable raw materials are consumed. The goal of AZuR is to keep these raw materials in the recycling loop for as long as possible. For this to succeed, urgent action is required: companies and organisations must take responsibility.

Show strength together and take action as partners with AZuR, over 70 European organisations, associations and institutions are already committed to scrap tyre recycling – but more support is needed to make the scrap tyre resolution a success.

Every vote counts and strengthens the demands of AZuR. In the declaration, AZuR demands that all tyres used in the EU be reused or recycled there. In addition, new tyres should be manufactured as sustainably as possible.

 The pyramid of recyclable materials should form the basis of economic activity. “Mobility affects us all, and we are all responsible for the amount of used tyres that are generated every day. We call on companies and organizations that are not only sustainable on paper, but also want to make a difference, to consistently support our resolution,” explains AZuR network coordinator Christina Guth.

Participation in the scrap tyre resolution takes place online.

There is also the option to take part in the signing ceremony live at the AZuR stand on June 4, 2024 at THE TIRE COLOGNE 2024 trade fair.

Perl Municipal Council Approves the Pyrum Plans Amendment

The development plan provides for the construction of a tyre thermolysis plant by Pyrum GreenFactory II GmbH

The municipal council of Perl voted last week on the amendment to the development plan for the site of the new plant of Pyrum Innovations AG, and approved by a majority the amendment to the statutes and thus the new development planAccordingly, the construction of a tyre thermolysis plant by Pyrum GreenFactory II GmbH was exclusively approved.

Furthermore, the implementation agreement between the municipality of Perl and Pyrum Innovations AG was signed, which, among other things, stipulates the forest compensation areas for the building site. All comments from authorities, public bodies and the local population were also discussed and taken into account.

Pascal Klein, CEO of Pyrum Innovations AG said; “We are very pleased with the support of the Perl municipal council in the process of building our second Pyrum-owned plant in Perl-Besch. I would especially like to thank the mayor, Mr Uhlenbruch, and his team for their excellent cooperation and commitment. With the approval of the amendment to the statutes of the development plan, nothing stands in the way of further planning work and the planned groundbreaking in the second half of 2024″

The final application documents for the early start of construction are currently being prepared and are expected to be finalised and submitted by the beginning of July 2024. Once the application documents have been approved, the groundbreaking will take place at the new site in Perl-Besch.

ReTyre Technology Introduced to Indian Tyre Manufacturers by Siemens

At the Siemens Tire Day: Accelerate the Future Tire Industry event, in Chennai, Siemens exclusively introduced ReTyre’s tyre recycling technology to leading tyre manufacturers

On the 10th May 2024: UK-based ReTyre, presented its technology and proposition to the Indian tyre manufacturers  who have strict Extended Producer Responsibility requirements to meet.

The ReTyre technology will maximise the use of “green” materials and enable them to maximise the incorporation of activR in their production process, saving on costs, and lowering carbon footprints through recycling at the source of the waste.

The event was attended by high ranking R&D representatives from Apollo Tyres, CEAT, Continental Tyres, TVS Tyres, Goodyear, Deloitte, Yokohama who were introduced to the output from Re-Tyre’s UHP (FDPT® by ReTyre) water jet micronisation process.

Mr. Peter Haan (r), introduces Re-Tyre with Mr. Shravan Bansal (centre) and Mr. Ken Jones developing engineer (l)

The ReTyre process takes car tyres and separates the rubber content from the belting and beadwire by using a water-jetting process called FDPT®. The process leaves a recyclable steel and a partially devulcanised rubber, which ReTyre call activR.

The process leaves zero waste and is contained in a shipping container needing minimal infrastructure or logistics resources, just the power source and a reservoir of recirculated water.

activR has, as the name suggests, an active surface, which has been partially devulcanised by the process, making it eminently suitable for inclusion in new tyre and rubber products.

Mr. Shravan Bansal, a co-founder of the company, said: “We would like to first introduce this technology to all tyre manufacturers for their factory rejects as they can optimise the final produce according to their desired composition.”

The technology has been developed by ReTyre in the United Kingdom after stringent research of 15-plus years at the Imperial College London

The founder of ReTyreMr. Shravan Bansal, has set an ambitious target to commence the mass production of the machine in India with a vision to make India the first country to turn what is considered a Linear Industry into Circular Industry by cutting down PCR tyre scrap into 100 per cent sustainable materials.

Continental Reaffirms its Commitment to the Circular Economy

Continental aims to achieve 100 per cent carbon neutrality across its entire value chain by 2050 at the latest and to be the most advanced tyre company in terms of sustainability

The 17th May was International Recycling Day, a key date that reminds us of the importance of adopting sustainable practices to preserve the health of the planet. And, as we advance as a society, its members, whether individuals or organisations, are increasingly aware that recycling must be a fundamental part of strategies to reduce pollution and fight climate change.

Continental is no stranger to this evolution and that is why, for years, it has been implementing a series of measures and processes, as well as developing technologies, that serve to reduce dependence on fossil fuels, promote the circular economy and reduce emissions. The German technology company. In addition, has developed the concept of Tires Vision 2030, an ambitious objective that aims to achieve 60 per cent sustainable materials in the company’s star products, a 20 per cent waste reduction, a 95 per cent waste recycling rate and a 20 per cent reduction in energy and water consumption.

ContiLifeCycle: since 2013 maintaining a centenary commitment

In 2013, Continental opened the ContiLifeCycle plant in Stöcken, Hannover district. This centre is their combination of a retreading plant and a recycling plant. With an integrated approach consisting of hot retreading of truck and bus tyres, as well as a rubber recycling system developed specifically for the ContiLifeCycle plant. The company has been actively promoting the sustainable use of raw materials, water and energy for a decade.

Since 2013, around 900,000 truck and bus tyres have had their service life extended thanks to retreading at the Hannover-Stöcken plant. But this commitment dates back to 1903, when Continental was already retreading tires at its Hannover-Vahrenwald plant, laying the foundations for what is known as the circular economy.

Cutting-edge technologies for a more responsible future

From the ContiRe and ContiTread technologies, developed for hot or cold retreading of tyres, to the innovative ContiRe.Tex, which manages to produce a high-quality polyester yarn produced from recycled polyethylene terephthalate (PET) bottles, and that can be used in new production tires. An example of this technology is UltraContact NXT, which has up to 65 per cent renewable, recycled and ISCC Plus mass balance certified materials with maximum safety and performance, being Continental’s most sustainable tire in production to date. Up to 28 per cent of them correspond to ISCC PLUS certified materials, such as synthetic rubber made from biobutadiene or industrial carbon black, part of which is produced from circular oil.

But not only the UltraContact NXT has this certification. The Lousado factory, where this tyre is produced, was also recognised in 2023 with International Sustainability and Carbon Certification (ISCC) PLUS, which confirms Continental’s compliance with special sustainability standards at this facility. This certification also attests to the transparency regarding the traceability of raw materials used in production processes. Through this certification, Continental can guarantee full traceability of materials from sustainable sources.

In addition, Continental is also developing sustainable tyres for the all-electric Extreme E racing competition. In developing the second generation of tyres in this test series, the company made sure to use an even higher proportion of sustainable materials. In fact, the tires have been manufactured with 43 per cent recycled and renewable raw materials. Among them, silica from rice husk ashes and the innovative ContiRe.Tex technology. These tyres are also part of the company’s circular economy strategy, since it also manages to give them a second life, extracting the recovered carbon black (rCB) to later use it in the production of Super Elastic solid tyres.

These are just some examples of Continental’s work to continue promoting the circular economy and promoting recycling and reuse of materials in the sector. The group works tirelessly to advance innovative technologies and sustainable products and services across its entire value chain, from sourcing sustainable materials to recycling end-of-life tyres. Continental aims to achieve 100 per cent carbon neutrality across its entire value chain by 2050 at the latest and to be the most advanced tire company in terms of sustainability.

Change to the European Rules on the Shipping of Waste

On the 11th April, the European Commission tightened the rules on the shipping of waste in an attempt to ensure environmentally sound practices for recycling and disposal were secured

The aims of the latest regulations are to ensure that the EU does not export its waste challenges to third countries and contributes to environmentally sound management of waste. The rules will strengthen enforcement to prevent illegal shipments of waste occurring within the EU, as well as from the EU to third countries. Ultimately, the legislation will increase traceability of shipments of waste within the EU and facilitating recycling and re-use. 

For EU States, different procedures will apply depending on the type of waste, its envisaged treatment and the destination country.

For all waste destined for disposal, or in the case of hazardous and most mixed waste destined to recovery, the prior notification and consent procedure applies. This means that an operator planning such shipments needs the prior consent of all authorities from the countries concerned (from origin to destination, including transit) before the shipment can take place. So shipping from France to Germany through Belgium would require approval from the French, Belgian and German authorities, for example.

For shipments of “green-listed” non-hazardous wastes within the EU and OECD for recovery, general information requirements apply. Any basic information on the waste that is shipped, like the quantity, treatment, origin and destination, must be made available before the shipment starts.

Up to this point the system will be as open to avoidance and evasion as it always has been, except, the new regulations to be fully implemented by 2027, will be moving away from a paper-based system to a centralised digital approach – this system is planned to be in place by 2026

With the new Regulation, procedures will move away from a paper-based approach to an electronic one. A central EU system will ensure the smooth operation of this exchange from May 2026.

Export of waste

A general ban on waste exports for disposal and a ban on hazardous waste exports for recovery to non-OECD countries continue to apply. Though it might be argued from anecdotal evidence that this rule has not always been followed in the case of exported tyres.

For OECD Countries, the same rules will apply when material is shipped into and across Europe. Overall, the procedural framework for exports to OECD countries outside the EU is very similar to the regime for shipments between Member States.

Specifically, regarding exports to OECD countries, trends will be monitored by the Commission. If there are concerns that certain exports are increasing and likely to cause environmental damage in the country of destination, the Commission will engage in dialogue with this country. Ultimately, such exports will be suspended if the waste is not managed in an environmentally sound manner. 

Where waste is shipped from the UK, through Rotterdam or Antwerp, for example, there may well be implications for the carriers as technically, waste is being shipped through an EU State. We do not know for sure how the new rules will apply to temporarily imported materials.

For non-OECD states: In principle, exports of “green-listed” waste are prohibited. Such exports may, however, still be allowed for non-OECD countries, if certain conditions are fulfilled. 

Non-OECD countries still willing to receive waste imports from the EU must notify the European Commission of their willingness and demonstrate their ability to treat this waste in an environmentally sound manner. 

This suggests that the approval of the imposts should be at a governmental level, though from experience that may well be delegated to the importers.

A list of countries authorised to receive green-listed waste will be drawn up by the Commission based on the assessment of country applications and exports to countries that are not included will not be allowed. 

Companies exporting waste from the EU will be asked to demonstrate that the waste will be treated appropriately in the destination country. There must be independent audits of the destination companies that certify that the waste is manages in accordance with what the EU calls an “environmentally sound manner”. It is not clear if that is to EU requirements of local requirements.

However, at the ETRA Conference, the DG Environment’s Mattia Pellegrini did state that the central management would have to approve the final destination, and that no exports would be permitted to any destination that was not approved by the European Union.

Source: European Commission

Pyrum Innovations AG publishes figures for 2023

Pyrum total output decreased to EUR 12.9 million (2022: EUR 19.1 million) as construction of the plant expansion in Dillingen progresses according to plan

Pyrum Innovations AG presented its annual and consolidated financial statements for the 2023 financial year. Accordingly, the Group generated total output of EUR 12.8 million, which decreased by EUR 6.3 million compared to the same period of the previous year (2022: EUR 19.1 million) due to a decline in own work capitalised and lower than expected rCB production volumes.

Own work capitalised amounted to EUR 11.7 million (2022: EUR 17.8 million) as construction of the plant expansion in Dillingen progressed according to plan.

At EUR 1.1 million, sales were slightly above the previous year’s level (2022: EUR 1.0 million). In particular, sales from the rCB produced fell well short of expectations despite sales prices of more than EUR 900 per tonne, as the throughput of the installed grinding and pelleting plant is still limited to a maximum of 350 kg per hour. To increase the production capacity of the rCB, a second grinding and pelleting plant has been ordered. The first parts will be delivered in May. Commissioning of the new plant is scheduled for the end of 2024. From this point onwards, the company expects sales to increase, as the rCB can then be produced and sold in significantly larger quantities. The consolidated net loss for the year was EUR -9.5 million (2022: EUR -7.8 million).

Pascal Klein, CEO of Pyrum Innovations AG said; “Another eventful year lies behind us, in which we achieved many of our goals, partially realised others, though some things proved impossible to achieve as planned. The construction of our two new lines in Dillingen and the successful search for a second site for Pyrum’s own plant in Perl-Besch in Saarland are certainly highlights. The warm commissioning of lines 2 and 3 in Dillingen is currently underway and we have already produced the first thermolysis oil from line 2 and delivered it to BASF. We have already ordered the three new reactors for the plant in Perl-Besch and want to start the first earthworks and foundation work this summer. We now have a total of eight projects in various phases in the pipeline, which we want to get over the finishing line in the next three years. This means that the current year will also be an extremely exciting one for our company history and we are extremely confident about the coming months and years.”

The first rCB deliveries from Pyrum to Continental and Ralf Bohle GmbH (“Schwalbe” brand) also took place in the 2023 financial year. Continental has been manufacturing all solid tyres at the Korbach plant with Pyrum’s rCB since mid-2023. Pyrum has also been approved as a supplier by Pirelli and Hankook.

New Additions to the Tyrewise Team

As Tyrewise starts to roll out its operations, the New Zealand tyre stewardship scheme has made three new appointments

Mike Maris is the upper North Island field representative. He has a lot of experience in implementing new products and onboarding customers, both in the USA and here in Aotearoa New Zealand.

Ricky Whales, the South Island field representative has a sales and customer service background in the automotive industry, and has also worked in business development.

Nicola Jansen is Tyrewise’s service delivery co-ordinator. She is on the phone responding to the Tyrewise 0800 number, and looks after the  info@tyrewise.co.nz inbox. Jansen has joined Tyrewise from an events background, where she made sure everything ran like clockwork.

Orion S.A. Partners with Alpha Carbone

Orion Engineered Carbons S.A., has announced an investment in Alpha Carbone, a French tyre pyrolysis company

The collaboration is set to boost the production of tyre pyrolysis oil and recovered carbon black, materials essential for creating sustainable carbon black used in tyres and rubber products.

This strategic partnership includes a long-term supply agreement, positioning Orion as the exclusive customer for Alpha Carbone’s tyre pyrolysis oil. This move aligns with Orion’s commitment to sustainability, as the company seeks to offer large-scale circular grades of carbon black to its clients in the rubber industry.

Orion’s CEO, Corning Painter, emphasised the investment’s role in reinforcing the company’s innovative edge and its dedication to fostering a circular economy. Orion has been at the forefront of developing circular carbon black with major tyre manufacturers, utilising tyre pyrolysis.

Laura Pech, CEO of Alpha Carbone, highlighted the investment’s significance in elevating the Dole facility to the highest industrial standards. This development supports Alpha Recyclage Franche Comté’s strategy of offering optimal recycling solutions for end-of-life tyres.

The partnership marks a significant step towards sustainable material production, addressing the annual disposal of approximately 500,000 metric tons of tyres in France.

Orion is one of the partners in the Michelin-led Blackcycle project, which looked at the viability of commercialising materials recovered from tyres through pyrolysis.

Tire Technology Hanover Dates for 2025

Tire Technology 2025 will return to Hanover on the 4th, 5th and 6th of March 2025

Tire Technology, the largest exhibition in Europe bringing tyre technology together with presentations and conferences will once again take place at the Deutsche Messe Hanover.

For recyclers this gives technology developers the chance to meet with partners and competitors alike, to address the challenges of turning the tyre industry into a Circular Economy.

For tyre manufacturers, it allows meetings with recycling technology providers, and for recyclers it creates opportunities to discuss equipment and technology with suppliers, and find the best route to adding value to their product.

Tire Technology is  a deep dive into the tyre industry in all its forms and without question is the place for networking and communication across the sector.