The Leading Journal for the Tyre Recycling Sector

The Leading Journal for the Tyre Recycling Sector

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Australia Sees Waste Tyre Pile Growing

Tyre Stewardship Australia (TSA) has released its tyre recovery data for 2022-2023, and things don’t look good

The latest press release from TSA does not mention the export ban on whole tyres, but we can all put two and two together and come up with an answer. Since the ban on whole tyre exports, Australia has seen millions of dollars pumped into the tyre recycling sector. Yet, there appears to be still an undercapacity to process tyres, this may be one of the causes of the increasing stockpiles around the country.

Another issue is that the tyre recycling scheme is voluntary, and not all tyre importers, or manufacturers have signed up to the scheme. The tyre industry is struggling under the mass of freeloaders who make no attempt to contribute towards tyre recycling.

TSA say that alarmingly, Australia’s recovery of used car, bus and truck (automotive) tyres is going backwards, having dropped to under 80 per cent, a sharp downward trend since the 2019-2020 peak of 90 per cent.   

The remaining 20 per cent might not sound like much, but it equates to 11.3 million car tyres being stockpiled, illegally dumped, landfilled, or hidden in warehouses, on industrial sites, unsuspecting landowners’ properties, even national parks.   

Twenty per cent of unrecovered used tyres amplifies the already unnecessary economic, environmental, and social cost to local communities, particularly in regional, rural, and remote regions. Tyres left unrecovered increase the risk of mosquito-borne diseases, toxic fires, and contamination to our built and natural environment.  

Tyre Stewardship Australia 
Lina Goodman – Tyre Stewardship Australia 

“It’s the trifecta you don’t want; the new data reveals that the economic, social and environmental cost,that our communities are footing the bill for, is only going to get worse,” said TSA CEO Lina Goodman.  

Emergency services say: illegally dumped and stockpiled tyres are an increasingly challenging issue for communities

The Waste Enforcement Association Australia (WEAA) echoes TSA’s concerns. WEAA has over 300 member organisations tackling illegal dumping and stockpiling of used tyres, and over a third of WEAA members (35 per cent) report dumped or stockpiled tyres as a critical challenge they face.  

Managing Director of WEAA, Samuel Lawson said; “Public reports of illegally dumped or stockpiled tyres in our local communities is a real concern, monthly reports are up on average 1.5 times and this serious issue doesn’t look like it is going away anytime soon.  

“Litter enforcement officers are on the ground as first responders to illegal waste dumping, in every community, every day, and they’ve told us that illegally dumped or stockpiled tyres have become an increasingly challenging issue for their municipalities.

“The cost to collect and clean up these dumped tyres a financial burden, draining local government funds, but there is also a social and environmental burden to residents of local communities far and wide across the country.”  

A consistent increase in the number of tyre dumping reported to councils using the Snap Send Solve app reaffirms this trend. And it appears it is not just individuals but businesses that may be responsible for the dumped tyres, with over 80% of illegal dumping reports on Snap Send Solve involving 10 tyres or more.  

Government looking at EPR?

In Australia, while councils, ratepayers and unsuspecting landowners bear the burden of the clean-up costs and the environmental and social impacts of dumped and stockpiled tyres, the power to fix this is in the hands of federal and state governments.     

Federal and State Environment Ministers met last week and agreed on a framework to better accelerate product stewardship, including tyres. The Environment Ministers Meeting Communique also puts the industry on notice that current voluntary schemes are “not open-ended and where the industry does not respond sufficiently government will regulate…”  

Goodman commended the Environment Ministers for keeping waste tyres firmly in their sights for regulation; “It’s not just about the cost, but about lost opportunities. Tyres that have been dumped and stockpiled typically end up in landfill, resulting in a lost opportunity for tyre recyclers to turn them into new products, which is a lost opportunity for Australia to stimulate commerce and business, and create new jobs.”  

What is the solution?

This is a problem not isolated to Australia, the cost of dumped tyres is well documented, as are the solutions.    

Progressive countries that have dealt with this problem have one thing in common – a regulated ‘all-in, all-tyre’ product stewardship scheme.    

The current voluntary or ‘opt-in’ arrangements for the national tyre product stewardship scheme prevents the industry from discharging its responsibilities to manage used tyres and enables it to pass it on to local councils and communities. Australia needs a regulated ’all-in’ scheme.   

Globally, ‘all-in’ tyre schemes regulating all tyre types (including automotive, mining, agriculture, and other off-the-road tyres) have reduced the incidents of illegal dumping, stockpiling and the rogue operators that profit from this problem.  

“We’ve learnt that regulated ‘all-in’ schemes around the world succeed in driving a circular economy for tyres,” said Goodman. “The ‘opt-in’ and ‘opt-out’ approach of Australia’s current tyre voluntary scheme has only been able to go so far, and it’s not far enough.”  

“An ‘all-in’ scheme means no tyre is left by the wayside, which is good news for local government and rate payers, especially regional and remote Australians, who are disproportionately impacted when it comes to dealing with dumped and stockpiled used tyres in their communities,” said Lina Goodman.   

“And the story gets even better for regional and remote communities where an ‘all-in’ scheme would see the recovery of around 130,000 tonnes of mining, agriculture, and other used off-the-road tyres being buried in pit or stockpiled each year; creating the opportunity for local economic growth, increased manufacturing, and ultimately regional jobs.”   Goodman concluded, “If we think we have done enough, we need to think again.”  

AZuR Sees Continued Growth in Germany

AZuR highlights some of its latest developments in its recent newsletter as the organisation adds new partners

AZuR added five new partners in October, and the relevance of ther network continues to increase. With the accession of Ukraine’s largest tyre distributor to AZuR, the development of a sustainable tyre circular economy can also be supported in the largest countries in Europe when Ukraine eventually joins the EU. Omega LLC sees its mission as ensuring the sustainable mobility of the Ukrainian transport sector.

REOIL, another new partner,  operates the largest pyrolysis plant in Europe in Poland. New partner SONDEL ENGINEERING wants to create an innovation platform for the circular economy of bio-based and recyclable rubber materials in the Netherlands. Plus, two new university partners from Paderborn (KTP of the University of Paderborn) and Aachen (IAP of the FH Aachen) are providing fresh impetus for the development of sustainable solutions and future technology with cutting-edge research.

However, AZuR has also attracted attention from further afield, with Ghana sending a 15 man, high level delegation to meet with AZuR in September. The delegation is looking at bhow to deal with Ghana’s growing tyre arisings of around 32 million tyres per year.

AZuR Colloquium 2023 provides fresh inspiration

At the second AZuR colloquium on the Gummersbach campus of the TH Cologne in September 2023, 18 scientists exchanged ideas about new, pioneering processes and possibilities for recycling old tyres. Scientists from various universities/institutes presented current studies and research projects in keynote speeches.

The range of topics ranged from microwave-assisted devulcanisation of rubber (University of Paderborn) to ecosystem development for a circular tyre replacement business (TH Cologne: Metabolon Institute). The topics were deeply considered in discussion rounds and workshops.

BMUV Webex meeting on the scrap tyre export ban

On October 23, 2023, a Webex meeting took place between the Federal Ministry for the Environment, Nature Conservation and Consumer Protection (BUMV) and the working group “Waste tyre recycling in Germany”. In addition to the much-discussed export ban of tyre shred and tyre bales to countries outside the European Union, supported by AZuR, the agenda for the constructive exchange also included the implementation of the waste disposal specialist plus EReGu (according to a proposal from June 29, 2023).

REMONDIS and Pyrum Innovations AG sign Letter of Intent for Bremen Plant

REMONDIS, one of Germany’s largest waste management firms has signed a letter of intent with Pyrum Innovations to build a 20,000-ton pyrolysis plant in Bremen

The plant is to be located on a Weserport site in Bremen, a subsidiary of REMONDIS sister company RHENUS. This follows agreements with SUEZ in the UK to develop up to six Pyrum technology plants in the UK.

These projects place Pyrum Innovations in a strong market position to both extend the coverage of its proprietary technology, but also take a growing market share of the pyrolysis oil sector and the recovered carbon black markets when these plants come online.

Deals with leading clients such as BASF, Mercedes Benz, and Continental Tires, give Pyrum ready markets for its output when the plants eventually go live.

Pascal Klein, CEO of Pyrum said; “We are incredibly proud that REMONDIS has chosen our technology and is now taking the step together with us to build a plant based on Pyrum technology. This is another important milestone to increase our recycling capacities in order to be able to meet the high demand for our end products. In addition, the new plant will help to sustainably transform the ELT market and take a further step towards the circular economy. REMONDIS, the leading German recycling company has opted for our technology. The customer for the pyrolysis oil produced at the new plant in Bremen will be the chemical group BASF SE, which will use the oil in its production network to manufacture mass-balanced products. Through this project, we are further expanding our existing trusting cooperation.”

Jürgen F. Ephan, managing director of REMONDIS Recycling GmbH & Co KG added; “It is in our company’s DNA to want to create and develop material cycles. For this reason, we are very pleased to have entered into a partnership with Pyrum in which we are taking on a very challenging material flow which, until now, could only be recycled thermally. Together, we are actively contributing to making our society and economy a little more circular instead of linear. The recovered raw material carbon black could be completely reused in the production of new tyres. This is the ideal case of the circular economy.”

It is planned that Pyrum will start preparing the approval documents required for construction in the next few weeks, which should be submitted in the first half of 2024. The investment volume for the new plant amounts to approximately EUR 40 million. Pyrum can thus further expand the pipeline for the construction of pyrolysis plants. In addition to the projected own plant in Saarland, there are currently five plants in the concrete planning and approval phase in cooperation with various partners. 

New President and VP for ETRMA

At its Board meeting of 9 November, ETRMA Members elected Chris Delaney of Goodyear as President of the Association for a two-year term of office starting on 1 January 2024

Delaney is President EMEA of the Goodyear Tire & Rubber Company and currently serves on the Board of ETRMA. Dr Ralf Holschumacher of the German Rubber Industry Association (WDK) was elected Vice President at the meeting.

Following his election, Delaney said; “I look forward to working with the Secretariat and Members to drive ETRMA’s effectiveness and influence as the industry continues to face increased legislation and regulation”. He continued; “With elections to the European Parliament and a new European Commission, 2024 will be a crucial year for the industry as we strive to provide safe and sustainable mobility for all, whilst recognising the decisive economic and social importance of the wider rubber and tyre sector”.

ETRMA Secretary General, Adam McCarthy welcomed Mr Delaney’s election saying; “I am excited to be working with Chris Delaney as ETRMA continues its organisational evolution, which will allow the industry to better engage to build a supportive legislative environment”. Both paid tribute to the work of outgoing President, Franco Annunziato of Bridgestone, Chris Delaney said “On behalf of the entire Membership I would like to note Franco Annunziato’s contribution and leadership of ETRMA and the wider tyre and rubber sector in Europe. He has shepherded the organisation leaving ETRMA stronger than before”.

Annunziato said; “I look back on my time as President of ETRMA with pride and wish the association and its incoming President and Vice President all the success in the future.”

Cabot Corporation Launches New Replasblak Circular Black Masterbatch Product

Cabot introduces its first-ever ISCC PLUS certified black masterbatch products powered by EVOLVE Sustainable Solutions

As the manufacturing market becomes more amenable to recycled material content, it needs that content to be to specification, consistent and in volume. This is not normally achievable by start-ups. So, it is good news for the recycling sector when a global player and key supplier to the rubber industry steps into the game with sustainable products that the manufacturers will accept.

Cabot Corporation has announced the launch of its new REPLASBLAK product family of circular black masterbatches with certified material. With this launch, Cabot has introduced three products, which will be sold as the company’s first-ever International Sustainability & Carbon Certification (ISCC PLUS) certified black masterbatch products powered by EVOLVE Sustainable Solutions. Cabot’s recently launched EVOLVE Sustainable Solutions technology platform is designed to deliver products that offer sustainable content with reliable performance at industrial scale. The REPLASBLAK circular black masterbatches powered by EVOLVE Sustainable Solutions will enable Cabot to deliver the reliable performance, quality, and consistency that the plastics industry requires at scale for certified solutions.

Cabot’s EVOLVE Sustainable Solutions technology platform is designed to deliver sustainable reinforcing carbons and other performance materials across three sustainability categories – recovered, renewable and reduced.

Cabot has launched three new black masterbatch products powered by EVOLVE Sustainable Solutions under the recovered category including, REPLASBLAK rePE5475 100 per cent circular black masterbatch, REPLASBLAK rePE5265 70 per cent circular black masterbatch and REPLASBLAK rePE5250 60 per cent circular black masterbatch. All three products leverage an ISCC PLUS certified mass balance approach. REPLASBLAK rePE5475 100 per cent circular black masterbatch leverages 100 per cent ISCC PLUS mass balance certified material made from reclaimed carbons from end-of-life tyre pyrolysis and mechanically recycled polyethylene. It delivers more than a 60 per cent GHG reduction in comparison to a standard black masterbatch and adheres to the ISCC PLUS voluntary add-on GHG emissions requirements. It delivers medium tint strength, making it suitable for applications that require higher circular content including compounding, recycling, injection moulding and sheet extrusion applications relevant to the automotive, agriculture, packaging, and construction segments.

  • REPLASBLAK rePE5265 70 per cent circular black masterbatch leverages 70 per cent ISCC PLUS mass balance certified material made from mechanically recycled polyethylene. It reduces GHG emissions by nearly 50 per cent in comparison to a standard black masterbatch and adheres to the ISCC PLUS voluntary add-on GHG emissions requirements. It delivers high gloss and jet pigmentation in thermoplastics, making it suitable for compounding, recycling, injection moulding and sheet extrusion applications relevant to the automotive segment.
  • REPLASBLAK rePE5250 60 per cent circular black masterbatch leverages 60 per cent ISCC PLUS mass balance certified material made from mechanically recycled polyethylene. It reduces GHG emissions by nearly 50 per cent in comparison to a standard black masterbatch and adheres to the ISCC PLUS voluntary add-on GHG emissions requirements. It delivers high tint strength making it suitable for compounding, recycling, injection moulding and sheet extrusion applications relevant to the automotive segment.

“We are proud to launch our new REPLASBLAK portfolio as we advance in our sustainability journey and develop new products and processes with a sustainability benefit. As the largest global manufacturer of black masterbatch, we have the capacity and expertise to deliver innovative solutions that help our customers solve their sustainability challenges as well as meet our own sustainability objectives,” said Jeff Zhu, executive vice president and president, Performance Chemicals segment and Asia Pacific Region.

“Our new black masterbatch products powered by EVOLVE Sustainable Solutions will be manufactured at our plants in Pepinster and Loncin, Belgium, which recently achieved ISCC PLUS certification. This gives our customers third-party validation that our products are leveraging circular value chains and certified feedstocks in the product manufacturing process. With several projects at various stages of development, we are excited about our progress and look forward to continuing to collaborate with our customers and industry partners on building out our product pipeline to enable a more sustainable world.”

Enviro Appoints Christian Bergaust as CFO

Scandinavian Enviro Systems has appointed Christian Bergaust as the new interim CFO

Bergaust comes most recently from the role of CFO at Alelion Energy Sytems and previous assignments include that of CFO at listed Elos Medtech AB.

Bergaust will take office at Enviro on November 13th and will work in parallel with the current CFO Staffan Kullberg until he leaves in connection with the report for the third quarter on November 23 in accordance with what was previously announced. Bergaust has extensive experience from jobs as financial manager in the medical technology and pharmaceutical industry, but also has a background from the automotive industry. He studied economics at the Gothenburg School of Economics.

Pyrum Innovations AG: First Pyrolysis Oil from the New Reactor

Pyrum Reactor 2 ramped up to target temperature under production conditions for the first time

Pyrum Innovations AG has announced the first successful warm-up of the new reactor 2 at its main plant in Dillingen/Saar. The reactor was started up and heated to the production temperature of around 650 °C for the first time. It was fed with granulate, and the dosing system was successfully tested so that the first pyrolysis oil could be produced in small quantities.

Pascal Klein, CEO of Pyrum Innovations AG stated; “In the course of the warm commissioning that started at the end of October, we can announce the next success story. The first warm-up was completed as planned, and all systems and circuits worked as intended. We will now analyse the findings and incorporate them into the further warm commissioning. After a further test run in around two weeks’ time, we plan to carry out the first longer test production run of the reactor in December and produce pyrolysis oil continuously. Reactor 3 is to follow shortly afterwards.”

After the initial warm-up, the reactor was shut down again in a controlled manner. After the start of continuous test operation, the throughput of the first new line will gradually be ramped up to 75 per cent. All the experience gained from line 2 will then be transferred to line 3 and line 3 will also be ramped up to 75 per cent throughput as quickly as possible. Both lines will then be gradually ramped up to 100%. The entire process up to full capacity utilisation will be carried out as quickly as possible, but could take several months, as is usual for plants of this size.

Eriez Announces New President and CEO 

Eriez has announced the appointment of Jaisen Kohmuench as President & CEO, effective from January 1, 2024

He will succeed current President & CEO, Lukas Guenthardt, who is retiring at the end of 2023. This appointment is the culmination of a carefully planned succession strategy, with Kohmuench working closely alongside Guenthardt and the Eriez Board of Directors to ensure a seamless transition of responsibilities. 

Richard Merwin, Chairman of the Board, conveys his deep appreciation for the outgoing President & CEO, stating, ” Guenthardt has played a pivotal role in driving the company’s transformative growth, fostering innovation, and achieving remarkable success during his tenure. Under his visionary leadership, Eriez achieved record revenues and strengthened its global market presence.” 

After a comprehensive selection process, Kohmuench emerged as the clear choice to succeed Guenthardt, according to Merwin. With more than two decades of service to Eriez, Kohmuench has held various executive-level roles within the organisation, most recently as Chief Operating Officer. 

Kohmuench’s journey at Eriez has taken him from his initial role in research and development as a process engineer to directing and expanding the U.S. Flotation group. He later assumed an expatriate position as Managing Director for Eriez-Australia before returning to the U.S. to manage all of Eriez‘ international businesses as Vice-President of International and then Chief Operating Officer. Merwin notes, “Jaisen’s career path reflects a distinctive fusion of technical and financial responsibilities that have helped him develop into the versatile and accomplished leader he is today.” 

Merwin adds, “We look forward to an exciting new chapter under Kohmuench’s leadership and extend our sincere gratitude to Lukas for his exceptional service.” 

Avon Protection Integrates Artis Materials Innovation Lab

Avon Protection, has announced a significant milestone in its commitment to innovation within the defence industry

The renowned Artis research and development laboratory, located in Melksham, UK, has been brought into the Avon Protection brand, aligning the lab’s legacy of quality with the Avon Protection name.

In a world where the safety of operators is paramount, Avon Protection continues to stand at the forefront of technological innovation. “Our equipment protects over 3.5 million users around the world each day, in large part because we have continued to innovate and improve comfort and safety levels for operators no matter how extreme their environment or how daunting their task,” emphasised Steve Elwell, President of Avon Protection. “Our latest cutting-edge developments are the result of deep investment in materials and technology innovation, an integral part of our identity, to better support those who protect us, every day.”

Under this new banner, Avon Protection reinforces its dedication to providing cutting-edge solutions that enhance and exceed the needs of its customers. The lab is at the centre of this commitment. Its material innovation scientists are dedicated to providing rubber and polymer research and development capabilities across various industry sectors, including defence, transport, and oil and gas. Their product and process development leverage these capabilities to guarantee the creation of new materials that meet the requirements for both product performance and processability.

Avon Protection’s lab is fully equipped with state-of-the-art facilities, enabling comprehensive rubber compound development, rigorous physical and mechanical testing, assessment of temperature and environmental effects, chemical analysis, defect investigations, and the characterisation of properties and in-rubber performance of novel filler materials and other ingredients. These advanced capabilities empower defence industry leaders to develop superior, sustainable materials for their critical applications.

“Our legacy of delivering more than 100 years of experience in rubber and other polymer materials to the world as Avon Protection signifies our deep-rooted dedication to innovation. It is ingrained in our DNA to think about our customers’ needs and innovate relentlessly to meet and exceed them with our mission-critical solutions,” said Martin Spencer, VP Engineering at Avon Protection.

The breadth of services delivered by the company’s talented team not only supports product development aspirations but also allows its customers to develop better materials for their product applications. This is provided with the quality, expertise and excellence the Avon Protection name is known for around the globe.

DRI Rubber as a Design Material

DRI Rubber supported Dutch artist Eline van Dijkman, as part of her graduation project creating circular rubber furniture made from its upcycled and fibre-reinforced rubber materials

With her project, van Dijkman not only graduated from the Design Academy as Product Designer, but also received invitations for the popular design shows in Milan and Paris.

Van Dijkman’s graduation project; ‘Rubber, a design material’, proposes a series of circular furniture made from recycled rubber waste, that displays the material’s unique properties using sheet material. Van Dijkman created a total of 17 furniture pieces, (mainly for outdoor use) with the idea of using recycled rubber for everyday objects, such as chairs and lamps.

Working closely with DRI Rubber, van Dijkman explored the circular economy of rubber as an opportunity to create new and innovative products which fit into the world of design. Van Dijkman said; “The goal was to reuse materials and understand what I, as a product designer, can create with rubber.” 

When researching the graduation project, van Dijkman wanted to see what types of waste were suitable for the challenge. Van Dijkman says; “During the first month of my research, I gained interest in industrial waste. That is something we usually frown upon, but I believe it holds lots of potential. Eventually I came across rubber and got into contact with DRI Rubber. I was fascinated by the unique ‘waste-to-product’ process of the company, and luckily DRI showed interest in me and my project as well. I visited the company a couple of times and with the help of Robert and Marianne I learned more about the rubber recycling process and the types of upcycled and fibre-reinforced rubber material DRI produces.”

The material is very strong, as we can see every day from its use in tyres. If the fibre-reinforced material from DRI Rubber is considered, then that strength is much greater still. Van Dijkman thought; “Why not create something that can be used in our daily lives”. So that is how she came up with designing furniture.

In the end van Dijkman was able to create 17 rubber furniture pieces, such as chairs, tables, lamps and candle holders. They are extremely durable and weather-resistant and can be used both inside and outside the house. The furniture pieces are 100% made from the mats and other recycled rubber materials, enabling us to reduce waste in the process, just like DRI Rubber always does.”

Working with rubber for this project was a learning process for van Dijkman; ““I learned most about the properties of rubber and how versatile it can be as a material. I also didn’t realise that rubber is actually very easy to recycle; that should happen way more often. Some people in the design world might think that rubber, and especially rubber waste, isn’t a nice material to work with, but I completely disagree. It has lots of potential.”

Van Dijkman received a lot of interest in her project and although these were designed as statement pieces, it appears that there may actually be demand for rubber furniture. Van Dijkman adds; “I received invites for multiple design shows in Europe, including the very popular shows in Milan and Paris next year. Of course, I am very excited about what is to come, and I’m very thankful for the opportunity given by DRI Rubber. My graduation project only took 5 months, but in my opinion, it doesn’t have to end here. Hopefully, we can do more together.”